A breakthrough in ultrasonic detection and sizing of partially closed cracks?

Stefan Sandlin

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

Abstract

Ultrasonic testing is one of the most efficient methods available for finding and sizing of cracks in structural components such as for example nuclear reactor circuits. However, some fatigue or stress corrosion cracks (SCC) may be closed or partially closed due to the presence of residual stresses pressing the crack surfaces against each other. In these cases the ultrasound may pass through the closed crack almost without any reflection or scattering. Water or oxide in the crack may also influence the transparency of the crack. This means that the crack may be invisible to ultrasound and, hence, the crack may not be found at all or its size may be seriously underestimated. This may lead to catastrophic failure of the component. Tohoku University in Japan has developed a method in which cracks are monitored both at the insonifying frequency f and at the subharmonic frequency f/2 using a phased array for focused reception of ultrasound and a LiNbO3 single-crystal transmitter for generation of intense ultrasound. The subharmonic ultrasound is generated only at the closed parts of the crack. The method therefore combines normal phased array testing with phased array testing at subharmonic frequency. A commercial version of the equipment for research is under development by a Japanese company. This imaging method is called subharmonic phased array for crack evaluation (SPACE). Different nonlinear ultrasonic methods for evaluation of closed cracks have been proposed for decades (based on superharmonics), however, SPACE seems to include several new innovative ideas and it seems to have the best potential for becoming a standard method for inspection of nuclear reactor circuits for closed cracks. Subharmonics have a better signal to noise ratio than superharmonics because subharmonics are generated only at closed cracks while superharmonics are generated also in transducers, liquid couplers and electronics. We therefore mainly restrict ourselves to the description of the subharmonic SPACE method in this work. A more traditional sizing method using phased arrays is, however, briefly presented as reference.
Original languageEnglish
Title of host publicationBaltica VIII
Subtitle of host publicationLife Management and Maintenance for Power Plants
Place of PublicationEspoo
PublisherVTT Technical Research Centre of Finland
Pages270-293
Volume2
ISBN (Electronic)978-951-38-7594-7
ISBN (Print)978-951-38-7593-2
Publication statusPublished - 2010
MoE publication typeB3 Non-refereed article in conference proceedings
EventBALTICA VIII - International Conference on Life Management and Maintenance for Power Plants - Helsinki-Stockholm, Finland
Duration: 18 May 201020 May 2010

Publication series

NameVTT Symposium
PublisherVTT
Number265
ISSN (Print)0357–9387
ISSN (Electronic)1455–0873

Conference

ConferenceBALTICA VIII - International Conference on Life Management and Maintenance for Power Plants
CountryFinland
CityHelsinki-Stockholm
Period18/05/1020/05/10

Fingerprint

sizing
cracks
ultrasonics
phased arrays
superharmonics
evaluation
nuclear reactors
stress corrosion
surface cracks
pressing
transmitters
couplers
residual stress
inspection

Cite this

Sandlin, S. (2010). A breakthrough in ultrasonic detection and sizing of partially closed cracks? In Baltica VIII: Life Management and Maintenance for Power Plants (Vol. 2, pp. 270-293). Espoo: VTT Technical Research Centre of Finland. VTT Symposium, No. 265
Sandlin, Stefan. / A breakthrough in ultrasonic detection and sizing of partially closed cracks?. Baltica VIII: Life Management and Maintenance for Power Plants. Vol. 2 Espoo : VTT Technical Research Centre of Finland, 2010. pp. 270-293 (VTT Symposium; No. 265).
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Sandlin, S 2010, A breakthrough in ultrasonic detection and sizing of partially closed cracks? in Baltica VIII: Life Management and Maintenance for Power Plants. vol. 2, VTT Technical Research Centre of Finland, Espoo, VTT Symposium, no. 265, pp. 270-293, BALTICA VIII - International Conference on Life Management and Maintenance for Power Plants, Helsinki-Stockholm, Finland, 18/05/10.

A breakthrough in ultrasonic detection and sizing of partially closed cracks? / Sandlin, Stefan.

Baltica VIII: Life Management and Maintenance for Power Plants. Vol. 2 Espoo : VTT Technical Research Centre of Finland, 2010. p. 270-293 (VTT Symposium; No. 265).

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

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AU - Sandlin, Stefan

PY - 2010

Y1 - 2010

N2 - Ultrasonic testing is one of the most efficient methods available for finding and sizing of cracks in structural components such as for example nuclear reactor circuits. However, some fatigue or stress corrosion cracks (SCC) may be closed or partially closed due to the presence of residual stresses pressing the crack surfaces against each other. In these cases the ultrasound may pass through the closed crack almost without any reflection or scattering. Water or oxide in the crack may also influence the transparency of the crack. This means that the crack may be invisible to ultrasound and, hence, the crack may not be found at all or its size may be seriously underestimated. This may lead to catastrophic failure of the component. Tohoku University in Japan has developed a method in which cracks are monitored both at the insonifying frequency f and at the subharmonic frequency f/2 using a phased array for focused reception of ultrasound and a LiNbO3 single-crystal transmitter for generation of intense ultrasound. The subharmonic ultrasound is generated only at the closed parts of the crack. The method therefore combines normal phased array testing with phased array testing at subharmonic frequency. A commercial version of the equipment for research is under development by a Japanese company. This imaging method is called subharmonic phased array for crack evaluation (SPACE). Different nonlinear ultrasonic methods for evaluation of closed cracks have been proposed for decades (based on superharmonics), however, SPACE seems to include several new innovative ideas and it seems to have the best potential for becoming a standard method for inspection of nuclear reactor circuits for closed cracks. Subharmonics have a better signal to noise ratio than superharmonics because subharmonics are generated only at closed cracks while superharmonics are generated also in transducers, liquid couplers and electronics. We therefore mainly restrict ourselves to the description of the subharmonic SPACE method in this work. A more traditional sizing method using phased arrays is, however, briefly presented as reference.

AB - Ultrasonic testing is one of the most efficient methods available for finding and sizing of cracks in structural components such as for example nuclear reactor circuits. However, some fatigue or stress corrosion cracks (SCC) may be closed or partially closed due to the presence of residual stresses pressing the crack surfaces against each other. In these cases the ultrasound may pass through the closed crack almost without any reflection or scattering. Water or oxide in the crack may also influence the transparency of the crack. This means that the crack may be invisible to ultrasound and, hence, the crack may not be found at all or its size may be seriously underestimated. This may lead to catastrophic failure of the component. Tohoku University in Japan has developed a method in which cracks are monitored both at the insonifying frequency f and at the subharmonic frequency f/2 using a phased array for focused reception of ultrasound and a LiNbO3 single-crystal transmitter for generation of intense ultrasound. The subharmonic ultrasound is generated only at the closed parts of the crack. The method therefore combines normal phased array testing with phased array testing at subharmonic frequency. A commercial version of the equipment for research is under development by a Japanese company. This imaging method is called subharmonic phased array for crack evaluation (SPACE). Different nonlinear ultrasonic methods for evaluation of closed cracks have been proposed for decades (based on superharmonics), however, SPACE seems to include several new innovative ideas and it seems to have the best potential for becoming a standard method for inspection of nuclear reactor circuits for closed cracks. Subharmonics have a better signal to noise ratio than superharmonics because subharmonics are generated only at closed cracks while superharmonics are generated also in transducers, liquid couplers and electronics. We therefore mainly restrict ourselves to the description of the subharmonic SPACE method in this work. A more traditional sizing method using phased arrays is, however, briefly presented as reference.

M3 - Conference article in proceedings

SN - 978-951-38-7593-2

VL - 2

T3 - VTT Symposium

SP - 270

EP - 293

BT - Baltica VIII

PB - VTT Technical Research Centre of Finland

CY - Espoo

ER -

Sandlin S. A breakthrough in ultrasonic detection and sizing of partially closed cracks? In Baltica VIII: Life Management and Maintenance for Power Plants. Vol. 2. Espoo: VTT Technical Research Centre of Finland. 2010. p. 270-293. (VTT Symposium; No. 265).