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Accelerated discovery of Cr-based A2+B2 superalloys across 11 elements with a deep-learning CALPHAD surrogate

  • University of Birmingham
  • City University of Hong Kong

Research output: Contribution to journalArticleScientificpeer-review

Abstract

Chromium is an attractive platform for next-generation refractory alloys, but its practical use is limited by room-temperature brittleness. Here, we present a multi-criteria discovery workflow for Cr-based A2+B2 superalloys. A deep-neural-network surrogate reproduces CALPHAD phase fractions and A2-matrix chemistries with a per-field-averaged root-mean-square error below 2 percentage points and provides a speed-up exceeding 10,000×, enabling thermodynamic screening of >108 compositions in an 11-element design space. Surrogate-feasible compositions are then revalidated by direct CALPHAD. Targeted experiments provide a feasibility check: of eight synthesized compositions, six homogenize to single-phase A2 and three form the intended A2+B2 microstructure upon aging, underscoring both the potential of accelerated screening and the sensitivity of predictions near the A2–B2 ordering boundary. We further assess two screening-friendly indicators for Cr-based A2 matrices: an edge-dislocation strength model and valence electron concentration (VEC). The strength indicator captures the overall experimental strength scale but not the composition-dependent ranking, implicating screw-dislocation strengthening as a missing contribution. Density functional theory calculations show that, in Cr-rich alloys, increasing VEC raises the Rice intrinsic ductility parameter (favoring dislocation emission over cleavage) by increasing the Fermi-level d-state density, either through a rigid-band shift or through partial pseudogap filling. These results provide an electronic-structure rationale consistent with the Re-like ductilizing effect reported in Cr alloys and support the use of VEC as an intrinsic-ductility indicator in Cr-rich A2 phases.
Original languageEnglish
Journalnpj Computational Materials
DOIs
Publication statusAccepted/In press - 27 May 2026
MoE publication typeA1 Journal article-refereed

Funding

The work of T.P., J.K., and A.L. was supported by the Research Council of Finland through Grant No. 362197. M.T., L.L., S.S., T.B., V.G., K.M., and A.J.K. acknowledge the financial support from the European Union's Horizon 2020 research and innovation program under grant agreement No 958418 “COMPASsCO2” (https://www.compassco2.eu). K.M. acknowledges support from the Guangzhou–Hong Kong and Macao Young Science and Technology Talent Support Program (QT-2025-041) and from a City University of Hong Kong grant (No. 9610732).

Keywords

  • Chromium
  • Ductility
  • Refractory superalloys
  • High throughput screening
  • Computational thermodynamics
  • Machine learning
  • Density functional theory

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