Adopting Hybrid Integrated Flexible Electronics in Products: Case—Personal Activity Meter

Terho Kololuoma, Mikko Keränen, Timo Kurkela, Tuomas Happonen, Marko Korkalainen, Minna Kehusmaa, Lucia Gomes, Aida Branco, Sami Ihme, Carlos Pinhero, Ilkka Kaisto, Ashley Colley, Kari Rönkä

Research output: Contribution to journalArticleScientificpeer-review

Abstract

In this case study, the possibilities of hybrid integration of printed and flexible electronics in combination with conventional electronic components to create new types of product concepts is demonstrated. The final result is a personal activity meter demonstrator, which is realized by utilizing various flexible electronics manufacturing and integration techniques. Roll-to-roll printing was used to print the electronic backplane as well as co-planar electrochromic (EC) display. A pick-and-place assembled microcontroller unit and accelerometer, together with passive components, provided the brains for the system. Injection molding was then utilized to create a structural electronics system including an EC display. To validate the feasibility and scalability of the processes used, 100 pieces of the personal activity meter were fabricated. Modeling with continuum computational fluid dynamics and numerical heat transfer, using the high-performance finite volume method, showed that high filling pressure and shear-stress are the key factors causing broken devices. The stability of the devices in harsh environmental conditions as well as in bending seem to be slightly improved in the over molded samples.
Original languageEnglish
Pages (from-to)761-768
Number of pages8
JournalIEEE Journal of the Electron Devices Society
Volume7
DOIs
Publication statusPublished - 8 Mar 2019
MoE publication typeA1 Journal article-refereed

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Flexible electronics
Display devices
Finite volume method
Microcontrollers
Accelerometers
Injection molding
Scalability
Printing
Shear stress
Equipment and Supplies
Brain
Computational fluid dynamics
Electronic equipment
Hydrodynamics
Heat transfer
Hot Temperature
Pressure
Injections

Cite this

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title = "Adopting Hybrid Integrated Flexible Electronics in Products: Case—Personal Activity Meter",
abstract = "In this case study, the possibilities of hybrid integration of printed and flexible electronics in combination with conventional electronic components to create new types of product concepts is demonstrated. The final result is a personal activity meter demonstrator, which is realized by utilizing various flexible electronics manufacturing and integration techniques. Roll-to-roll printing was used to print the electronic backplane as well as co-planar electrochromic (EC) display. A pick-and-place assembled microcontroller unit and accelerometer, together with passive components, provided the brains for the system. Injection molding was then utilized to create a structural electronics system including an EC display. To validate the feasibility and scalability of the processes used, 100 pieces of the personal activity meter were fabricated. Modeling with continuum computational fluid dynamics and numerical heat transfer, using the high-performance finite volume method, showed that high filling pressure and shear-stress are the key factors causing broken devices. The stability of the devices in harsh environmental conditions as well as in bending seem to be slightly improved in the over molded samples.",
author = "Terho Kololuoma and Mikko Ker{\"a}nen and Timo Kurkela and Tuomas Happonen and Marko Korkalainen and Minna Kehusmaa and Lucia Gomes and Aida Branco and Sami Ihme and Carlos Pinhero and Ilkka Kaisto and Ashley Colley and Kari R{\"o}nk{\"a}",
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doi = "10.1109/JEDS.2019.2903868",
language = "English",
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journal = "IEEE Journal of the Electron Devices Society",
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Adopting Hybrid Integrated Flexible Electronics in Products: Case—Personal Activity Meter. / Kololuoma, Terho; Keränen, Mikko; Kurkela, Timo; Happonen, Tuomas; Korkalainen, Marko; Kehusmaa, Minna; Gomes, Lucia; Branco, Aida; Ihme, Sami; Pinhero, Carlos; Kaisto, Ilkka; Colley, Ashley; Rönkä, Kari.

In: IEEE Journal of the Electron Devices Society, Vol. 7, 08.03.2019, p. 761-768.

Research output: Contribution to journalArticleScientificpeer-review

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AU - Kololuoma, Terho

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AU - Korkalainen, Marko

AU - Kehusmaa, Minna

AU - Gomes, Lucia

AU - Branco, Aida

AU - Ihme, Sami

AU - Pinhero, Carlos

AU - Kaisto, Ilkka

AU - Colley, Ashley

AU - Rönkä, Kari

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