An investigation into the effect of substrate on the load-bearing capacity of thin hard coatings

Chuan Ting Wang (Corresponding Author), Timo J. Hakala, Anssi Laukkanen, Helena Ronkainen, Kenneth Holmberg, Nong Gao, Robert J.K. Wood, Terence G. Langdon

    Research output: Contribution to journalArticleScientificpeer-review

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    Abstract

    TiN and diamond-like carbon (DLC) coatings were deposited on Ti substrates with and without processing by high-pressure torsion (HPT). The HPT processing refined the grain size of titanium from the coarse-grained (CG) size of ~8.6 µm to the ultra-fine grained (UFG) size of ~130 nm and increased the hardness from ~1.83 to ~3.05 GPa. Scratch test results revealed that all the thin hard coatings had a higher critical load when deposited on the harder UFG Ti substrate compared to those deposited on the softer CG Ti. A three-dimensional finite element model (3D FEM) revealed that the improved load-carrying property of the thin hard coatings on the harder titanium substrates was related to the higher stresses generated within the substrate and its deformation behaviour which reduced the strain at the coating/substrate interface. A model based on the hardness of a two-layered composite was used to explain this effect, and it is shown that the model is reasonably successful in predicting the critical load of a wide range of coating-substrate systems. The analytical model and the results of the 3D FEM modelling emphasize the contribution of the substrate to the load-bearing capacity of thin coatings.
    Original languageEnglish
    Pages (from-to)4390-4398
    JournalJournal of Materials Science
    Volume51
    Issue number9
    DOIs
    Publication statusPublished - 2016
    MoE publication typeA1 Journal article-refereed

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    Hard coatings
    Bearing capacity
    Loads (forces)
    Substrates
    Coatings
    Titanium
    Torsional stress
    Hardness
    Finite element method
    Diamond
    Processing
    Analytical models
    Diamonds
    Carbon
    Composite materials

    Keywords

    • ProperTune

    Cite this

    Wang, Chuan Ting ; Hakala, Timo J. ; Laukkanen, Anssi ; Ronkainen, Helena ; Holmberg, Kenneth ; Gao, Nong ; Wood, Robert J.K. ; Langdon, Terence G. / An investigation into the effect of substrate on the load-bearing capacity of thin hard coatings. In: Journal of Materials Science. 2016 ; Vol. 51, No. 9. pp. 4390-4398.
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    title = "An investigation into the effect of substrate on the load-bearing capacity of thin hard coatings",
    abstract = "TiN and diamond-like carbon (DLC) coatings were deposited on Ti substrates with and without processing by high-pressure torsion (HPT). The HPT processing refined the grain size of titanium from the coarse-grained (CG) size of ~8.6 µm to the ultra-fine grained (UFG) size of ~130 nm and increased the hardness from ~1.83 to ~3.05 GPa. Scratch test results revealed that all the thin hard coatings had a higher critical load when deposited on the harder UFG Ti substrate compared to those deposited on the softer CG Ti. A three-dimensional finite element model (3D FEM) revealed that the improved load-carrying property of the thin hard coatings on the harder titanium substrates was related to the higher stresses generated within the substrate and its deformation behaviour which reduced the strain at the coating/substrate interface. A model based on the hardness of a two-layered composite was used to explain this effect, and it is shown that the model is reasonably successful in predicting the critical load of a wide range of coating-substrate systems. The analytical model and the results of the 3D FEM modelling emphasize the contribution of the substrate to the load-bearing capacity of thin coatings.",
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    An investigation into the effect of substrate on the load-bearing capacity of thin hard coatings. / Wang, Chuan Ting (Corresponding Author); Hakala, Timo J.; Laukkanen, Anssi; Ronkainen, Helena; Holmberg, Kenneth; Gao, Nong; Wood, Robert J.K.; Langdon, Terence G.

    In: Journal of Materials Science, Vol. 51, No. 9, 2016, p. 4390-4398.

    Research output: Contribution to journalArticleScientificpeer-review

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    T1 - An investigation into the effect of substrate on the load-bearing capacity of thin hard coatings

    AU - Wang, Chuan Ting

    AU - Hakala, Timo J.

    AU - Laukkanen, Anssi

    AU - Ronkainen, Helena

    AU - Holmberg, Kenneth

    AU - Gao, Nong

    AU - Wood, Robert J.K.

    AU - Langdon, Terence G.

    PY - 2016

    Y1 - 2016

    N2 - TiN and diamond-like carbon (DLC) coatings were deposited on Ti substrates with and without processing by high-pressure torsion (HPT). The HPT processing refined the grain size of titanium from the coarse-grained (CG) size of ~8.6 µm to the ultra-fine grained (UFG) size of ~130 nm and increased the hardness from ~1.83 to ~3.05 GPa. Scratch test results revealed that all the thin hard coatings had a higher critical load when deposited on the harder UFG Ti substrate compared to those deposited on the softer CG Ti. A three-dimensional finite element model (3D FEM) revealed that the improved load-carrying property of the thin hard coatings on the harder titanium substrates was related to the higher stresses generated within the substrate and its deformation behaviour which reduced the strain at the coating/substrate interface. A model based on the hardness of a two-layered composite was used to explain this effect, and it is shown that the model is reasonably successful in predicting the critical load of a wide range of coating-substrate systems. The analytical model and the results of the 3D FEM modelling emphasize the contribution of the substrate to the load-bearing capacity of thin coatings.

    AB - TiN and diamond-like carbon (DLC) coatings were deposited on Ti substrates with and without processing by high-pressure torsion (HPT). The HPT processing refined the grain size of titanium from the coarse-grained (CG) size of ~8.6 µm to the ultra-fine grained (UFG) size of ~130 nm and increased the hardness from ~1.83 to ~3.05 GPa. Scratch test results revealed that all the thin hard coatings had a higher critical load when deposited on the harder UFG Ti substrate compared to those deposited on the softer CG Ti. A three-dimensional finite element model (3D FEM) revealed that the improved load-carrying property of the thin hard coatings on the harder titanium substrates was related to the higher stresses generated within the substrate and its deformation behaviour which reduced the strain at the coating/substrate interface. A model based on the hardness of a two-layered composite was used to explain this effect, and it is shown that the model is reasonably successful in predicting the critical load of a wide range of coating-substrate systems. The analytical model and the results of the 3D FEM modelling emphasize the contribution of the substrate to the load-bearing capacity of thin coatings.

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