Anti-fouling and scratch resistant hybrid sol-gel coatings

Anne Pahkala, Juha Mannila, Marke Kallio, Juha Nikkola, Amar Mahiout, Jarmo Siivinen, Anne-Christine Ritschkoff, Riitta Mahlberg, Olli Posti, Mia Löija, Soili Takala

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

Abstract

All surfaces are exposed to fouling, wearing and other degrading environmental effects during their lifetime.Continuous cleaning and repairing of surfaces causes financial losses and shutdowns in industrial processes.The aim of this study was to develop anti-fouling and scratch resistant hybrid sol-gel coatings for metal surfaces.Two different hybrid sol-gel coatings were prepared from modified solutions of silicon based alkoxides and coated on stainless steel by using spill and spray coating techniques.Anti-fouling properties were studied with contact angle measurements, fouling tests and FTIR scanning analysis.Abrasion properties were measured with pin-on-disk test and with an abrasive washing test (modified DIN 53778, Erichsen).Coatings were characterized with SEM and optical microscopy.According to performed anti-fouling tests, the cleanability of the anti-fouling sol-gel coated steel was enhanced compared to the uncoated steel surface.Measured water and oil contact angles were higher on the coated surface and the coated surface was not tainted.The abrasion tests showed that the scratch resistant coating abraded only slightly when the uncoated steel was abraded under the same load on a large scale.
Original languageEnglish
Title of host publicationApplied Material Research at VTT
Subtitle of host publicationSymposium on Applied Materials
Place of PublicationEspoo
PublisherVTT Technical Research Centre of Finland
Pages177-187
ISBN (Electronic)951-38-6312-3
ISBN (Print)951-38-6311-5
Publication statusPublished - 2006
MoE publication typeB3 Non-refereed article in conference proceedings
EventInternal Symposium on Applied Materials - Espoo, Finland
Duration: 8 Jun 20068 Jun 2006

Publication series

NameVTT Symposium
PublisherVTT
Number244
ISSN (Print)0357-9387
ISSN (Electronic)1455-0873

Conference

ConferenceInternal Symposium on Applied Materials
CountryFinland
CityEspoo
Period8/06/068/06/06

Fingerprint

Fouling
Sol-gels
Coatings
Abrasion
Contact angle
Steel
Coating techniques
Hazardous materials spills
Angle measurement
Abrasives
Washing
Optical microscopy
Environmental impact
Cleaning
Stainless steel
Scanning
Silicon
Scanning electron microscopy
Metals
Water

Cite this

Pahkala, A., Mannila, J., Kallio, M., Nikkola, J., Mahiout, A., Siivinen, J., ... Takala, S. (2006). Anti-fouling and scratch resistant hybrid sol-gel coatings. In Applied Material Research at VTT: Symposium on Applied Materials (pp. 177-187). Espoo: VTT Technical Research Centre of Finland. VTT Symposium, No. 244
Pahkala, Anne ; Mannila, Juha ; Kallio, Marke ; Nikkola, Juha ; Mahiout, Amar ; Siivinen, Jarmo ; Ritschkoff, Anne-Christine ; Mahlberg, Riitta ; Posti, Olli ; Löija, Mia ; Takala, Soili. / Anti-fouling and scratch resistant hybrid sol-gel coatings. Applied Material Research at VTT: Symposium on Applied Materials. Espoo : VTT Technical Research Centre of Finland, 2006. pp. 177-187 (VTT Symposium; No. 244).
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title = "Anti-fouling and scratch resistant hybrid sol-gel coatings",
abstract = "All surfaces are exposed to fouling, wearing and other degrading environmental effects during their lifetime.Continuous cleaning and repairing of surfaces causes financial losses and shutdowns in industrial processes.The aim of this study was to develop anti-fouling and scratch resistant hybrid sol-gel coatings for metal surfaces.Two different hybrid sol-gel coatings were prepared from modified solutions of silicon based alkoxides and coated on stainless steel by using spill and spray coating techniques.Anti-fouling properties were studied with contact angle measurements, fouling tests and FTIR scanning analysis.Abrasion properties were measured with pin-on-disk test and with an abrasive washing test (modified DIN 53778, Erichsen).Coatings were characterized with SEM and optical microscopy.According to performed anti-fouling tests, the cleanability of the anti-fouling sol-gel coated steel was enhanced compared to the uncoated steel surface.Measured water and oil contact angles were higher on the coated surface and the coated surface was not tainted.The abrasion tests showed that the scratch resistant coating abraded only slightly when the uncoated steel was abraded under the same load on a large scale.",
author = "Anne Pahkala and Juha Mannila and Marke Kallio and Juha Nikkola and Amar Mahiout and Jarmo Siivinen and Anne-Christine Ritschkoff and Riitta Mahlberg and Olli Posti and Mia L{\"o}ija and Soili Takala",
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Pahkala, A, Mannila, J, Kallio, M, Nikkola, J, Mahiout, A, Siivinen, J, Ritschkoff, A-C, Mahlberg, R, Posti, O, Löija, M & Takala, S 2006, Anti-fouling and scratch resistant hybrid sol-gel coatings. in Applied Material Research at VTT: Symposium on Applied Materials. VTT Technical Research Centre of Finland, Espoo, VTT Symposium, no. 244, pp. 177-187, Internal Symposium on Applied Materials, Espoo, Finland, 8/06/06.

Anti-fouling and scratch resistant hybrid sol-gel coatings. / Pahkala, Anne; Mannila, Juha; Kallio, Marke; Nikkola, Juha; Mahiout, Amar; Siivinen, Jarmo; Ritschkoff, Anne-Christine; Mahlberg, Riitta; Posti, Olli; Löija, Mia; Takala, Soili.

Applied Material Research at VTT: Symposium on Applied Materials. Espoo : VTT Technical Research Centre of Finland, 2006. p. 177-187 (VTT Symposium; No. 244).

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

TY - GEN

T1 - Anti-fouling and scratch resistant hybrid sol-gel coatings

AU - Pahkala, Anne

AU - Mannila, Juha

AU - Kallio, Marke

AU - Nikkola, Juha

AU - Mahiout, Amar

AU - Siivinen, Jarmo

AU - Ritschkoff, Anne-Christine

AU - Mahlberg, Riitta

AU - Posti, Olli

AU - Löija, Mia

AU - Takala, Soili

PY - 2006

Y1 - 2006

N2 - All surfaces are exposed to fouling, wearing and other degrading environmental effects during their lifetime.Continuous cleaning and repairing of surfaces causes financial losses and shutdowns in industrial processes.The aim of this study was to develop anti-fouling and scratch resistant hybrid sol-gel coatings for metal surfaces.Two different hybrid sol-gel coatings were prepared from modified solutions of silicon based alkoxides and coated on stainless steel by using spill and spray coating techniques.Anti-fouling properties were studied with contact angle measurements, fouling tests and FTIR scanning analysis.Abrasion properties were measured with pin-on-disk test and with an abrasive washing test (modified DIN 53778, Erichsen).Coatings were characterized with SEM and optical microscopy.According to performed anti-fouling tests, the cleanability of the anti-fouling sol-gel coated steel was enhanced compared to the uncoated steel surface.Measured water and oil contact angles were higher on the coated surface and the coated surface was not tainted.The abrasion tests showed that the scratch resistant coating abraded only slightly when the uncoated steel was abraded under the same load on a large scale.

AB - All surfaces are exposed to fouling, wearing and other degrading environmental effects during their lifetime.Continuous cleaning and repairing of surfaces causes financial losses and shutdowns in industrial processes.The aim of this study was to develop anti-fouling and scratch resistant hybrid sol-gel coatings for metal surfaces.Two different hybrid sol-gel coatings were prepared from modified solutions of silicon based alkoxides and coated on stainless steel by using spill and spray coating techniques.Anti-fouling properties were studied with contact angle measurements, fouling tests and FTIR scanning analysis.Abrasion properties were measured with pin-on-disk test and with an abrasive washing test (modified DIN 53778, Erichsen).Coatings were characterized with SEM and optical microscopy.According to performed anti-fouling tests, the cleanability of the anti-fouling sol-gel coated steel was enhanced compared to the uncoated steel surface.Measured water and oil contact angles were higher on the coated surface and the coated surface was not tainted.The abrasion tests showed that the scratch resistant coating abraded only slightly when the uncoated steel was abraded under the same load on a large scale.

M3 - Conference article in proceedings

SN - 951-38-6311-5

T3 - VTT Symposium

SP - 177

EP - 187

BT - Applied Material Research at VTT

PB - VTT Technical Research Centre of Finland

CY - Espoo

ER -

Pahkala A, Mannila J, Kallio M, Nikkola J, Mahiout A, Siivinen J et al. Anti-fouling and scratch resistant hybrid sol-gel coatings. In Applied Material Research at VTT: Symposium on Applied Materials. Espoo: VTT Technical Research Centre of Finland. 2006. p. 177-187. (VTT Symposium; No. 244).