Applying STPA on Mixed Fleet Factory Scenarios

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Abstract

The aim of this study was to apply the System-
Theoretic Process Analysis (STPA) method to an autonomous
factory setting and examine its suitability. Additionally, the research
explores the potential of STPA for identifying safety concepts that
enable safe operations in mixed fleets. The case study consists of
three scenarios in which different numbers of Autonomous Mobile
Robots (AMRs) operate autonomously alongside and without a
human operator on factory modules. Factory modules refer to units
designed to perform specific functions or tasks. The objective of
the STPA was to identify loss scenarios that arise due to collisions
between AMRs, AMRs and humans, as well as AMRs, human
operators, and the factory infrastructure. The study identified that
while the inherent safe design of AMRs is crucial, comprehensive
system safety can be significantly enhanced by fleet control’s route
selection and operational protocols. It shares insights on how
systems and fleet controls could be designed to promote safe mixed
fleet operations.
Original languageEnglish
Title of host publication2025 9th International Conference on System Reliability and Science (ICSRS)
PublisherIEEE Institute of Electrical and Electronic Engineers
Number of pages7
Publication statusAccepted/In press - 2025
MoE publication typeA4 Article in a conference publication
Event9th International Conference on System Reliability and Safety, ICSRS - Turin, Italy
Duration: 26 Nov 202528 Nov 2025
https://icsrs.org/is.html

Conference

Conference9th International Conference on System Reliability and Safety, ICSRS
Abbreviated titleICSRS
Country/TerritoryItaly
CityTurin
Period26/11/2528/11/25
Internet address

Keywords

  • Mixed fleet
  • STPA
  • human-machine interaction

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