Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture

F Machui (Corresponding Author), M Hösel, N Li, G D Spyropoulos, T Ameri, R R Søndergaard, M Jørgensen, A Scheel, D Gaiser, K Kreul, D Lenssen, M Legros, N Lemaitre, Marja Vilkman, Marja Välimäki, Sirpa Nordman, C J Brabec, F C Krebs

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Abstract

We present a cost analysis based on state of the art printing and coating processes to fully encapsulated, flexible ITO- and vacuum-free polymer solar cell modules. Manufacturing data for both single junctions and tandem junctions are presented and analyzed. Within this calculation the most expensive layers and processing steps are identified. Based on large roll-to-roll coating experiments the exact material consumptions were determined. In addition to the data for the pilot scale experiment presented here, projections to medium and large scale scenarios serve as a guide to achieve cost targets of 5 ct per Wp in a detailed material and cost analysis. These scenarios include the replacement of cost intensive layers, as well as process optimization steps. Furthermore, the cost structures for single and tandem devices are listed in detail and discussed. In an optimized model the material costs drop below 10 per m2 which proves that OPV is a competitive alternative to established power generation technologies
Original languageEnglish
Pages (from-to)2792-2802
JournalEnergy and Environmental Science
Issue number9
DOIs
Publication statusPublished - 2014
MoE publication typeA1 Journal article-refereed

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cost analysis
cost
Costs
coating
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manufacturing
polymer
replacement
experiment
Power generation
Printing
Experiments
Vacuum
material
Processing

Cite this

Machui, F., Hösel, M., Li, N., Spyropoulos, G. D., Ameri, T., Søndergaard, R. R., ... Krebs, F. C. (2014). Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture. Energy and Environmental Science, (9), 2792-2802. https://doi.org/10.1039/c4ee01222d
Machui, F ; Hösel, M ; Li, N ; Spyropoulos, G D ; Ameri, T ; Søndergaard, R R ; Jørgensen, M ; Scheel, A ; Gaiser, D ; Kreul, K ; Lenssen, D ; Legros, M ; Lemaitre, N ; Vilkman, Marja ; Välimäki, Marja ; Nordman, Sirpa ; Brabec, C J ; Krebs, F C. / Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture. In: Energy and Environmental Science. 2014 ; No. 9. pp. 2792-2802.
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abstract = "We present a cost analysis based on state of the art printing and coating processes to fully encapsulated, flexible ITO- and vacuum-free polymer solar cell modules. Manufacturing data for both single junctions and tandem junctions are presented and analyzed. Within this calculation the most expensive layers and processing steps are identified. Based on large roll-to-roll coating experiments the exact material consumptions were determined. In addition to the data for the pilot scale experiment presented here, projections to medium and large scale scenarios serve as a guide to achieve cost targets of 5 ct per Wp in a detailed material and cost analysis. These scenarios include the replacement of cost intensive layers, as well as process optimization steps. Furthermore, the cost structures for single and tandem devices are listed in detail and discussed. In an optimized model the material costs drop below 10 per m2 which proves that OPV is a competitive alternative to established power generation technologies",
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Machui, F, Hösel, M, Li, N, Spyropoulos, GD, Ameri, T, Søndergaard, RR, Jørgensen, M, Scheel, A, Gaiser, D, Kreul, K, Lenssen, D, Legros, M, Lemaitre, N, Vilkman, M, Välimäki, M, Nordman, S, Brabec, CJ & Krebs, FC 2014, 'Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture', Energy and Environmental Science, no. 9, pp. 2792-2802. https://doi.org/10.1039/c4ee01222d

Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture. / Machui, F (Corresponding Author); Hösel, M; Li, N; Spyropoulos, G D; Ameri, T; Søndergaard, R R; Jørgensen, M; Scheel, A; Gaiser, D; Kreul, K; Lenssen, D; Legros, M; Lemaitre, N; Vilkman, Marja; Välimäki, Marja; Nordman, Sirpa; Brabec, C J; Krebs, F C.

In: Energy and Environmental Science, No. 9, 2014, p. 2792-2802.

Research output: Contribution to journalArticleScientificpeer-review

TY - JOUR

T1 - Cost analysis of roll-to-roll fabricated ITO free single and tandem organic solar modules based on data from manufacture

AU - Machui, F

AU - Hösel, M

AU - Li, N

AU - Spyropoulos, G D

AU - Ameri, T

AU - Søndergaard, R R

AU - Jørgensen, M

AU - Scheel, A

AU - Gaiser, D

AU - Kreul, K

AU - Lenssen, D

AU - Legros, M

AU - Lemaitre, N

AU - Vilkman, Marja

AU - Välimäki, Marja

AU - Nordman, Sirpa

AU - Brabec, C J

AU - Krebs, F C

PY - 2014

Y1 - 2014

N2 - We present a cost analysis based on state of the art printing and coating processes to fully encapsulated, flexible ITO- and vacuum-free polymer solar cell modules. Manufacturing data for both single junctions and tandem junctions are presented and analyzed. Within this calculation the most expensive layers and processing steps are identified. Based on large roll-to-roll coating experiments the exact material consumptions were determined. In addition to the data for the pilot scale experiment presented here, projections to medium and large scale scenarios serve as a guide to achieve cost targets of 5 ct per Wp in a detailed material and cost analysis. These scenarios include the replacement of cost intensive layers, as well as process optimization steps. Furthermore, the cost structures for single and tandem devices are listed in detail and discussed. In an optimized model the material costs drop below 10 per m2 which proves that OPV is a competitive alternative to established power generation technologies

AB - We present a cost analysis based on state of the art printing and coating processes to fully encapsulated, flexible ITO- and vacuum-free polymer solar cell modules. Manufacturing data for both single junctions and tandem junctions are presented and analyzed. Within this calculation the most expensive layers and processing steps are identified. Based on large roll-to-roll coating experiments the exact material consumptions were determined. In addition to the data for the pilot scale experiment presented here, projections to medium and large scale scenarios serve as a guide to achieve cost targets of 5 ct per Wp in a detailed material and cost analysis. These scenarios include the replacement of cost intensive layers, as well as process optimization steps. Furthermore, the cost structures for single and tandem devices are listed in detail and discussed. In an optimized model the material costs drop below 10 per m2 which proves that OPV is a competitive alternative to established power generation technologies

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DO - 10.1039/c4ee01222d

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EP - 2802

JO - Energy and Environmental Science

JF - Energy and Environmental Science

SN - 1754-5692

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