Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring

Colm McCaffrey; Antti Vaajoki; Jari Halme; Teuvo Sillanpää; Alejandro Revuelta; Pasi Puukko

doi:10.1109/ICSENS.2018.8589513

Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring

Colm McCaffrey, Antti Vaajoki, Jari Halme, Teuvo Sillanpää, Alejandro Revuelta, Pasi Puukko

Research output: Chapter in Book/Report/Conference proceeding › Conference article in proceedings › Scientific › peer-review

1 Citation (Scopus)

Abstract

Online condition monitoring of motors has the potential to significantly reduce costs related to maintenance, improve operational safety and increase lifetime of the systems. Machine integrated sensor systems, with wireless readout can enable seamless deployment of such monitoring systems. This paper presents a system developed for the online monitoring of a critical point of wear in rotating machines; the axle-bearing interface in a motor. An acceleration sensor is integrated into a 3D printed motor axle along with its wiring to provide an interface on the axle end. A readout system with wireless communications is developed. Spin testing of the device is carried out on a test motor and simple verification of the integrated sensor presented.

Original language	English
Title of host publication	2008 IEEE SENSORS
Publisher	IEEE Institute of Electrical and Electronic Engineers
Number of pages	4
ISBN (Electronic)	978-1-5386-4707-3
ISBN (Print)	978-1-5386-4708-0
DOIs	https://doi.org/10.1109/ICSENS.2018.8589513
Publication status	Published - 2018
MoE publication type	Not Eligible
Event	17th IEEE SENSORS Conference, SENSORS 2018 - New Delhi, India Duration: 28 Oct 2018 → 31 Oct 2018

Conference

Conference	17th IEEE SENSORS Conference, SENSORS 2018
Country	India
City	New Delhi
Period	28/10/18 → 31/10/18

Keywords

machine integrated sensor
3D printed metals
online condition monitoring
accelerometer
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title = "Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring",

abstract = "Online condition monitoring of motors has the potential to significantly reduce costs related to maintenance, improve operational safety and increase lifetime of the systems. Machine integrated sensor systems, with wireless readout can enable seamless deployment of such monitoring systems. This paper presents a system developed for the online monitoring of a critical point of wear in rotating machines; the axle-bearing interface in a motor. An acceleration sensor is integrated into a 3D printed motor axle along with its wiring to provide an interface on the axle end. A readout system with wireless communications is developed. Spin testing of the device is carried out on a test motor and simple verification of the integrated sensor presented. ",

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author = "Colm McCaffrey and Antti Vaajoki and Jari Halme and Teuvo Sillanp{\"a}{\"a} and Alejandro Revuelta and Pasi Puukko",

year = "2018",

doi = "10.1109/ICSENS.2018.8589513",

language = "English",

isbn = "978-1-5386-4708-0",

booktitle = "2008 IEEE SENSORS",

publisher = "IEEE Institute of Electrical and Electronic Engineers",

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note = "17th IEEE SENSORS Conference, SENSORS 2018 ; Conference date: 28-10-2018 Through 31-10-2018",

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McCaffrey, C, Vaajoki, A , Halme, J , Sillanpää, T , Revuelta, A & Puukko, P 2018, Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring. in 2008 IEEE SENSORS. IEEE Institute of Electrical and Electronic Engineers, 17th IEEE SENSORS Conference, SENSORS 2018, New Delhi, India, 28/10/18. https://doi.org/10.1109/ICSENS.2018.8589513

Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring. / McCaffrey, Colm; Vaajoki, Antti ; Halme, Jari ; Sillanpää, Teuvo ; Revuelta, Alejandro ; Puukko, Pasi.

2008 IEEE SENSORS. IEEE Institute of Electrical and Electronic Engineers, 2018.

Research output: Chapter in Book/Report/Conference proceeding › Conference article in proceedings › Scientific › peer-review

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T1 - Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring

AU - McCaffrey, Colm

AU - Vaajoki, Antti

AU - Halme, Jari

AU - Sillanpää, Teuvo

AU - Revuelta, Alejandro

AU - Puukko, Pasi

PY - 2018

Y1 - 2018

N2 - Online condition monitoring of motors has the potential to significantly reduce costs related to maintenance, improve operational safety and increase lifetime of the systems. Machine integrated sensor systems, with wireless readout can enable seamless deployment of such monitoring systems. This paper presents a system developed for the online monitoring of a critical point of wear in rotating machines; the axle-bearing interface in a motor. An acceleration sensor is integrated into a 3D printed motor axle along with its wiring to provide an interface on the axle end. A readout system with wireless communications is developed. Spin testing of the device is carried out on a test motor and simple verification of the integrated sensor presented.

AB - Online condition monitoring of motors has the potential to significantly reduce costs related to maintenance, improve operational safety and increase lifetime of the systems. Machine integrated sensor systems, with wireless readout can enable seamless deployment of such monitoring systems. This paper presents a system developed for the online monitoring of a critical point of wear in rotating machines; the axle-bearing interface in a motor. An acceleration sensor is integrated into a 3D printed motor axle along with its wiring to provide an interface on the axle end. A readout system with wireless communications is developed. Spin testing of the device is carried out on a test motor and simple verification of the integrated sensor presented.

KW - machine integrated sensor

KW - 3D printed metals

KW - online condition monitoring

KW - accelerometer

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DO - 10.1109/ICSENS.2018.8589513

M3 - Conference article in proceedings

SN - 978-1-5386-4708-0

BT - 2008 IEEE SENSORS

PB - IEEE Institute of Electrical and Electronic Engineers

T2 - 17th IEEE SENSORS Conference, SENSORS 2018

Y2 - 28 October 2018 through 31 October 2018

ER -

Design and Verification of a Wireless Readout System for Integrated Motor Axle Condition Monitoring

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