Design of a backlighting structure for very large-area luminaries

L. Carraro, Aki Mäyrä, M. Simonetta, G. Benetti, A. Tramonte, M. Benedetti, E.M. Randone, Arto Ylisaukko-Oja, Kimmo Keränen, T. Facchinetti, G. Giuliani

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

Abstract

A novel approach for RGB semiconductor LED-based backlighting system is developed to satisfy the requirements of the Project LUMENTILE funded by the European Commission, whose scope is to develop a luminous electronic tile that is foreseen to be manufactured in millions of square meters each year. This unconventionally large-area surface of uniform, high-brightness illumination requires a specific optical design to keep a low production cost, while maintaining high optical extraction efficiency and a reduced thickness of the structure, as imposed by architectural design constraints. The proposed solution is based on a light-guiding layer to be illuminated by LEDs in edge configuration, or in a planar arrangement. The light guiding slab is finished with a reflective top interface and a diffusive or reflective bottom interface/layer. Patterning is used for both the top interface (punctual removal of reflection and generation of a light scattering centers) and for the bottom layer (using dark/bright printed pattern). Computer-based optimization algorithms based on ray-tracing are used to find optimal solutions in terms of uniformity of illumination of the top surface and overall light extraction efficiency. Through a closed-loop optimization process, that assesses the illumination uniformity of the top surface, the algorithm generates the desired optimized top and bottom patterns, depending on the number of LED sources used, their geometry, and the thickness of the guiding layer. Specific low-cost technologies to realize the patterning are discussed, with the goal of keeping the production cost of these very large-area luminaries below the value of 100$/sqm.
Original languageEnglish
Title of host publicationAdvances in Display Technologies VII
EditorsTae-Hoon Yoon, Sin-Doo Lee, Liang-Chy Chien
PublisherInternational Society for Optics and Photonics SPIE
ISBN (Electronic)9781510606937
ISBN (Print)978-1-5106-0693-7
DOIs
Publication statusPublished - 1 Jan 2017
MoE publication typeA4 Article in a conference publication
EventConference on Advances in Display Technologies VII, ADT 2017 - San Francisco, United States
Duration: 1 Feb 20172 Feb 2017

Publication series

NameProceedings of SPIE
PublisherSPIE
Volume10126
ISSN (Print)0277-786X
ISSN (Electronic)1996-756X

Conference

ConferenceConference on Advances in Display Technologies VII, ADT 2017
Abbreviated titleADT 2017
CountryUnited States
CitySan Francisco
Period1/02/172/02/17

Fingerprint

Light emitting diodes
Lighting
Illumination
production costs
light emitting diodes
illumination
Patterning
Uniformity
Costs
Optical design
Architectural design
Ray tracing
Tile
Light scattering
High Brightness
Architectural Design
optimization
Luminance
tiles
Ray Tracing

Keywords

  • large area electronics
  • LED
  • lighting
  • smart driving

Cite this

Carraro, L., Mäyrä, A., Simonetta, M., Benetti, G., Tramonte, A., Benedetti, M., ... Giuliani, G. (2017). Design of a backlighting structure for very large-area luminaries. In T-H. Yoon, S-D. Lee, & L-C. Chien (Eds.), Advances in Display Technologies VII [1012603] International Society for Optics and Photonics SPIE. Proceedings of SPIE, Vol.. 10126 https://doi.org/10.1117/12.2251825
Carraro, L. ; Mäyrä, Aki ; Simonetta, M. ; Benetti, G. ; Tramonte, A. ; Benedetti, M. ; Randone, E.M. ; Ylisaukko-Oja, Arto ; Keränen, Kimmo ; Facchinetti, T. ; Giuliani, G. / Design of a backlighting structure for very large-area luminaries. Advances in Display Technologies VII. editor / Tae-Hoon Yoon ; Sin-Doo Lee ; Liang-Chy Chien. International Society for Optics and Photonics SPIE, 2017. (Proceedings of SPIE, Vol. 10126).
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abstract = "A novel approach for RGB semiconductor LED-based backlighting system is developed to satisfy the requirements of the Project LUMENTILE funded by the European Commission, whose scope is to develop a luminous electronic tile that is foreseen to be manufactured in millions of square meters each year. This unconventionally large-area surface of uniform, high-brightness illumination requires a specific optical design to keep a low production cost, while maintaining high optical extraction efficiency and a reduced thickness of the structure, as imposed by architectural design constraints. The proposed solution is based on a light-guiding layer to be illuminated by LEDs in edge configuration, or in a planar arrangement. The light guiding slab is finished with a reflective top interface and a diffusive or reflective bottom interface/layer. Patterning is used for both the top interface (punctual removal of reflection and generation of a light scattering centers) and for the bottom layer (using dark/bright printed pattern). Computer-based optimization algorithms based on ray-tracing are used to find optimal solutions in terms of uniformity of illumination of the top surface and overall light extraction efficiency. Through a closed-loop optimization process, that assesses the illumination uniformity of the top surface, the algorithm generates the desired optimized top and bottom patterns, depending on the number of LED sources used, their geometry, and the thickness of the guiding layer. Specific low-cost technologies to realize the patterning are discussed, with the goal of keeping the production cost of these very large-area luminaries below the value of 100$/sqm.",
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Carraro, L, Mäyrä, A, Simonetta, M, Benetti, G, Tramonte, A, Benedetti, M, Randone, EM, Ylisaukko-Oja, A, Keränen, K, Facchinetti, T & Giuliani, G 2017, Design of a backlighting structure for very large-area luminaries. in T-H Yoon, S-D Lee & L-C Chien (eds), Advances in Display Technologies VII., 1012603, International Society for Optics and Photonics SPIE, Proceedings of SPIE, vol. 10126, Conference on Advances in Display Technologies VII, ADT 2017, San Francisco, United States, 1/02/17. https://doi.org/10.1117/12.2251825

Design of a backlighting structure for very large-area luminaries. / Carraro, L.; Mäyrä, Aki; Simonetta, M.; Benetti, G.; Tramonte, A.; Benedetti, M.; Randone, E.M.; Ylisaukko-Oja, Arto; Keränen, Kimmo; Facchinetti, T.; Giuliani, G.

Advances in Display Technologies VII. ed. / Tae-Hoon Yoon; Sin-Doo Lee; Liang-Chy Chien. International Society for Optics and Photonics SPIE, 2017. 1012603 (Proceedings of SPIE, Vol. 10126).

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

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AU - Benedetti, M.

AU - Randone, E.M.

AU - Ylisaukko-Oja, Arto

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AU - Giuliani, G.

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N2 - A novel approach for RGB semiconductor LED-based backlighting system is developed to satisfy the requirements of the Project LUMENTILE funded by the European Commission, whose scope is to develop a luminous electronic tile that is foreseen to be manufactured in millions of square meters each year. This unconventionally large-area surface of uniform, high-brightness illumination requires a specific optical design to keep a low production cost, while maintaining high optical extraction efficiency and a reduced thickness of the structure, as imposed by architectural design constraints. The proposed solution is based on a light-guiding layer to be illuminated by LEDs in edge configuration, or in a planar arrangement. The light guiding slab is finished with a reflective top interface and a diffusive or reflective bottom interface/layer. Patterning is used for both the top interface (punctual removal of reflection and generation of a light scattering centers) and for the bottom layer (using dark/bright printed pattern). Computer-based optimization algorithms based on ray-tracing are used to find optimal solutions in terms of uniformity of illumination of the top surface and overall light extraction efficiency. Through a closed-loop optimization process, that assesses the illumination uniformity of the top surface, the algorithm generates the desired optimized top and bottom patterns, depending on the number of LED sources used, their geometry, and the thickness of the guiding layer. Specific low-cost technologies to realize the patterning are discussed, with the goal of keeping the production cost of these very large-area luminaries below the value of 100$/sqm.

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Carraro L, Mäyrä A, Simonetta M, Benetti G, Tramonte A, Benedetti M et al. Design of a backlighting structure for very large-area luminaries. In Yoon T-H, Lee S-D, Chien L-C, editors, Advances in Display Technologies VII. International Society for Optics and Photonics SPIE. 2017. 1012603. (Proceedings of SPIE, Vol. 10126). https://doi.org/10.1117/12.2251825