Effect of Composition on Tensile Properties of AISI 316 Variants With Internal Hydrogen

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Abstract

The emerging hydrogen economy has the potential to enhance energy security in locations without abundant natural resources. Hydrogen enables large-scale integration of renewables into power generation, electrification of heavy transport, and advancement of manufacturing with lower emissions, such as in steel making. To enable this transition safely, the materials challenges associated with large-scale, high-pressure hydrogen storage, distribution and usage need to be resolved. Austenitic stainless steels are commonly used in high-pressure hydrogen applications due to their resistance to hydrogen-induced degradation, although many questions remain about the hydrogen-induced damage mechanisms in the class of material. Austenitic stainless steels, particularly grades like AISI 316 that have relatively high content of Ni and Mo, are generally less susceptible to hydrogen embrittlement (HE) than other grades of stainless steels. The underlaying mechanism is related to their high stacking fault energy, but there are still open questions regarding, for example, the role of hydrogen on deformation and subsequent microstructural damage evolution and its role in HE. In this work, different variants of AISI 316 were examined: AISI 316L (EN 1.4404), AISI 316plus (EN 1.4420), and 316LNiMo (EN 1.4435). The microstructure of the materials was characterized, and tensile testing was conducted after pre-charging with hydrogen until saturation (1380 bar H2, 300 °C, 10 days) to explore the effects of main alloying elements on the structural stability and suitability for service under high-hydrogen pressure. Tensile tests were performed under ambient temperature conditions applying a strain-rate of 1×10-3 mm/mm/s. Fracture surface morphologies and cross-sections adjacent to the fracture surfaces were analyzed using optical and electron microscopy techniques, including electron backscatter diffraction (EBSD) and electron channeling contrast imaging (ECCI). The tensile behavior of the studied materials is discussed based on the literature and the obtained results. The deformation and fracture results are interpreted in terms of potential HE mechanisms. Overall, the results from the systematic series of investigations are expected to significantly contribute to the understanding of the hydrogen-induced degradation in these alloys and the role of alloying elements in the management of HE.

Original languageEnglish
Title of host publicationProceedings of ASME 2025 Pressure Vessels & Piping Conference (PVP2025)
PublisherAmerican Society of Mechanical Engineers (ASME)
Number of pages7
VolumeVolume 5A: Materials & Fabrication
ISBN (Electronic)978-0-7918-8908-4
DOIs
Publication statusPublished - 2025
MoE publication typeA4 Article in a conference publication
EventASME 2025 Pressure Vessels and Piping Conference, PVP 2025 - Montreal, Canada
Duration: 20 Jul 202525 Jul 2025

Conference

ConferenceASME 2025 Pressure Vessels and Piping Conference, PVP 2025
Country/TerritoryCanada
CityMontreal
Period20/07/2525/07/25

Funding

The Strategic Research Council and Research Council of Finland are acknowledged for the allocated funding (decision 358423). Business Finland (funding decision 264/31/2022), the industry partners: Andritz Oy, Exote Oy, Metso Oyj, Neste Oyj, Nordic Tank Oy, and Wärtsilä Finland Oy, and VTT Technical Research Centre of Finland Ltd are acknowledged for the funding allocated to the MASCOT ecosystem. Sandia National Laboratories is a multi-program laboratory managed and operated by National Technology and Engineering Solutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy's National Nuclear Security Administration under contract DE-NA-0003525.

Keywords

  • analytical electron microscopy
  • austenitic stainless steels
  • hydrogen embrittlement
  • internal hydrogen
  • tensile testing

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