Effect of extrusion processing parameters on structure, texture and dietary fibre composition of directly expanded wholegrain oat-based matrices

Oat flour mixed with 30 g/100 g rice flour was extruded with a twin-screw extruder using a central composite orthogonal design. Temperatures (120 °C,140 °C, 160 °C) and moisture (14.5 g/100 g, 17.7 g/100 g, 20.6 g/100 g) were adjusted during extrusion, while screw speed was kept constant (400 rpm). Extrudates were analysed for structure (expansion, density, microstructure), texture (hardness), β-glucan (molecular weight and extractability), as well as fibre content. Expansion varied between 250 and 329%, density between 165 and 457 kg/m3 and hardness between 27 and 64 N. The response surface model showed that more expanded, less dense and less hard extrudates were achieved at low moisture, while high temperature resulted in lower density and hardness. Significant differences in β-glucan extractability were observed depending on extrusion conditions, with values ranging between 0.64 and 1.31 g/100 g. β-glucan extractability correlated with positively with porosity, and negatively with moisture content during extrusion, cell wall thickness and density. The results indicate that conditions that produce a more porous, crispier structure, also increases β-glucan extractability.