Efficient debromination of tetrabromobisphenol A in protic solvents by supported nickel catalysts: Effect of metal-support interactions

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Abstract

Toxic and environmentally hazardous brominated flame retardants (BFR) hinder the recycling of plastic waste, which has led to the development of various extraction processes to remove them. These processes can be further advanced by debrominating BFRs into less harmful compounds with potential commercial value, thus supporting the principles of a circular economy. Herein, Ni/Al2O3 was employed for the catalytic debromination of tetrabromobisphenol A flame retardant in mixtures of H2O, isopropanol and NaOH at modest reaction temperatures. Activity experiments conducted in an autoclave indicated that studied catalyst exhibits impressive debromination activity and complete selectivity towards C−Br bond scission. The catalyst reduction temperature was found to correlate with debromination activity, with higher temperatures yielding improved performance. Debromination proceeded under H2 and also under N2 in protic solvents via transfer hydrogenation. Catalyst characterization, coupled with high-resolution mass-spectrometry product analytics and deuterium labelling, suggested that the enhanced catalytic activity can be attributed to the activation of the metal-support interface and subsequent interactions with adsorbed solvent molecules and associated dissociation products on the alumina support. Used experimental conditions also provided high tolerance against bromine poisoning of the catalyst, in contrast to reference debromination experiments conducted in toluene. The study demonstrates the capability of Ni/Al2O3 as an efficient and affordable debromination catalyst in solvents of low environmental impact. Furthermore, the results provide additional insights into structure-activity relationships of supported nickel catalysts in protic solvents, which can be leveraged for the development of more efficient and sustainable dehalogenation and heteroatom removal processes for environmental applications.

Original languageEnglish
Article number120818
JournalApplied Catalysis A: General
Volume713
DOIs
Publication statusPublished - 5 Mar 2026
MoE publication typeA1 Journal article-refereed

Funding

This work was supported by the European Union from the Horizon Europe Programme through the European Health and Digital Executive Agency (HADEA) under Grant Agreement No. 101057067. The mass spectrometry facility is supported by the Biocenter Kuopio, Biocenter Finland/FINStruct and the Research Council of Finland infrastructure funding (FIRI). The Pohjois-Savon Liitto DeepSurface projects (A78280 & A78303) support is acknowledged for XPS instrument acquisition and measurements.

Keywords

  • Brominated flame retardant
  • Dehalogenation
  • Green solvents
  • Heteroatom removal
  • Plastics recycling
  • Protic solvents

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