Fault diagnosis methods for district heating substations

Jouko Pakanen, Juhani Hyvärinen, Juha Kuismin, Markku Ahonen

Research output: Book/ReportReportProfessional

2 Citations (Scopus)

Abstract

A district heating substation is a demanding process for fault diagnosis. The process is nonlinear, load conditions of the district heating network change unpredictably and standard instrumentation is designed only for control and local monitoring purposes, not for automated diagnosis. Extra instrumentation means additional cost, which is usually not acceptable to consumers. That is why all conventional methods are not applicable in this environment. The paper presents five different approaches to fault diagnosis. While developing the methods, various kinds of pragmatic aspects and robustness had to be considered in order to achieve practical solutions. The presented methods are: classification of faults using performance indexing, static and physical modelling of process equipment, energy balance of the process, interactive fault tree reasoning and statistical tests. The methods are applied to a control valve, a heat exchanger, a mud separating device and the whole process. The developed methods are verified in practice using simulation, emulation or field tests.
Original languageEnglish
Place of PublicationEspoo
PublisherVTT Technical Research Centre of Finland
Number of pages70
ISBN (Print)951-38-4975-9
Publication statusPublished - 1996
MoE publication typeNot Eligible

Publication series

NameVTT Tiedotteita - Meddelanden - Research Notes
PublisherVTT
No.1780
ISSN (Print)1235-0605
ISSN (Electronic)1455-0865

Fingerprint

District heating
Failure analysis
Statistical tests
Energy balance
Heat exchangers
Monitoring
Costs

Keywords

  • heating
  • district heating
  • substations
  • fault analysis
  • automation
  • control systems
  • instruments
  • methods
  • valves
  • heat exchangers

Cite this

Pakanen, J., Hyvärinen, J., Kuismin, J., & Ahonen, M. (1996). Fault diagnosis methods for district heating substations. Espoo: VTT Technical Research Centre of Finland. VTT Tiedotteita - Meddelanden - Research Notes, No. 1780
Pakanen, Jouko ; Hyvärinen, Juhani ; Kuismin, Juha ; Ahonen, Markku. / Fault diagnosis methods for district heating substations. Espoo : VTT Technical Research Centre of Finland, 1996. 70 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 1780).
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Pakanen, J, Hyvärinen, J, Kuismin, J & Ahonen, M 1996, Fault diagnosis methods for district heating substations. VTT Tiedotteita - Meddelanden - Research Notes, no. 1780, VTT Technical Research Centre of Finland, Espoo.

Fault diagnosis methods for district heating substations. / Pakanen, Jouko; Hyvärinen, Juhani; Kuismin, Juha; Ahonen, Markku.

Espoo : VTT Technical Research Centre of Finland, 1996. 70 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 1780).

Research output: Book/ReportReportProfessional

TY - BOOK

T1 - Fault diagnosis methods for district heating substations

AU - Pakanen, Jouko

AU - Hyvärinen, Juhani

AU - Kuismin, Juha

AU - Ahonen, Markku

PY - 1996

Y1 - 1996

N2 - A district heating substation is a demanding process for fault diagnosis. The process is nonlinear, load conditions of the district heating network change unpredictably and standard instrumentation is designed only for control and local monitoring purposes, not for automated diagnosis. Extra instrumentation means additional cost, which is usually not acceptable to consumers. That is why all conventional methods are not applicable in this environment. The paper presents five different approaches to fault diagnosis. While developing the methods, various kinds of pragmatic aspects and robustness had to be considered in order to achieve practical solutions. The presented methods are: classification of faults using performance indexing, static and physical modelling of process equipment, energy balance of the process, interactive fault tree reasoning and statistical tests. The methods are applied to a control valve, a heat exchanger, a mud separating device and the whole process. The developed methods are verified in practice using simulation, emulation or field tests.

AB - A district heating substation is a demanding process for fault diagnosis. The process is nonlinear, load conditions of the district heating network change unpredictably and standard instrumentation is designed only for control and local monitoring purposes, not for automated diagnosis. Extra instrumentation means additional cost, which is usually not acceptable to consumers. That is why all conventional methods are not applicable in this environment. The paper presents five different approaches to fault diagnosis. While developing the methods, various kinds of pragmatic aspects and robustness had to be considered in order to achieve practical solutions. The presented methods are: classification of faults using performance indexing, static and physical modelling of process equipment, energy balance of the process, interactive fault tree reasoning and statistical tests. The methods are applied to a control valve, a heat exchanger, a mud separating device and the whole process. The developed methods are verified in practice using simulation, emulation or field tests.

KW - heating

KW - district heating

KW - substations

KW - fault analysis

KW - automation

KW - control systems

KW - instruments

KW - methods

KW - valves

KW - heat exchangers

M3 - Report

SN - 951-38-4975-9

T3 - VTT Tiedotteita - Meddelanden - Research Notes

BT - Fault diagnosis methods for district heating substations

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ER -

Pakanen J, Hyvärinen J, Kuismin J, Ahonen M. Fault diagnosis methods for district heating substations. Espoo: VTT Technical Research Centre of Finland, 1996. 70 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 1780).