Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data

Antti Sirainen, Jukka Röppänen, Viljami Maakala, Jari Lappalainen, Esa Vakkilainen

Research output: Contribution to conferenceConference articleScientificpeer-review

Abstract

Modelling and simulation is an important method to evaluate process design of water circulation systems for recovery boilers. Dynamic process simulation software Apros was used in this work. Besides 1D modelling tools, another simulation methodology, namely Computational Fluid Dynamics (CFD), can be used in the water circulating studies. In this paper, a universal method to combine the results of CFD simulations with the 1D water circulation model. The data processing of the intermediate and final results of the simultions is managed by a specific Excel tool. The new generic heat fluxes were based on heat flux maps that were made with the state-of-the-art CFD models. As a summary of the benefits, a substantial improvement to the accuracy of the water circulation models, as well as enhanced speed and user independence was achieved.
Original languageEnglish
Number of pages8
Publication statusPublished - 2017
EventInternational Chemical Recovery Conference, ICRC 2017 - Halifax, Canada
Duration: 24 May 201726 May 2017
http://www.icrc2017.com/index.html (Web page)

Conference

ConferenceInternational Chemical Recovery Conference, ICRC 2017
Abbreviated titleICRC 2017
CountryCanada
CityHalifax
Period24/05/1726/05/17
OtherPulp mills and biorefineries, a world of growth in chemical recovery cycle.
Internet address

Fingerprint

Boiler circulation
Boilers
Heat flux
Computational fluid dynamics
Recovery
Water
Dynamic models
Process design
Computer simulation

Keywords

  • water circulation
  • CFD model
  • Apros
  • recovery boiler
  • heat flux

Cite this

Sirainen, A., Röppänen, J., Maakala, V., Lappalainen, J., & Vakkilainen, E. (2017). Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data. Paper presented at International Chemical Recovery Conference, ICRC 2017, Halifax, Canada.
Sirainen, Antti ; Röppänen, Jukka ; Maakala, Viljami ; Lappalainen, Jari ; Vakkilainen, Esa. / Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data. Paper presented at International Chemical Recovery Conference, ICRC 2017, Halifax, Canada.8 p.
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abstract = "Modelling and simulation is an important method to evaluate process design of water circulation systems for recovery boilers. Dynamic process simulation software Apros was used in this work. Besides 1D modelling tools, another simulation methodology, namely Computational Fluid Dynamics (CFD), can be used in the water circulating studies. In this paper, a universal method to combine the results of CFD simulations with the 1D water circulation model. The data processing of the intermediate and final results of the simultions is managed by a specific Excel tool. The new generic heat fluxes were based on heat flux maps that were made with the state-of-the-art CFD models. As a summary of the benefits, a substantial improvement to the accuracy of the water circulation models, as well as enhanced speed and user independence was achieved.",
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author = "Antti Sirainen and Jukka R{\"o}pp{\"a}nen and Viljami Maakala and Jari Lappalainen and Esa Vakkilainen",
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Sirainen, A, Röppänen, J, Maakala, V, Lappalainen, J & Vakkilainen, E 2017, 'Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data' Paper presented at International Chemical Recovery Conference, ICRC 2017, Halifax, Canada, 24/05/17 - 26/05/17, .

Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data. / Sirainen, Antti; Röppänen, Jukka; Maakala, Viljami; Lappalainen, Jari; Vakkilainen, Esa.

2017. Paper presented at International Chemical Recovery Conference, ICRC 2017, Halifax, Canada.

Research output: Contribution to conferenceConference articleScientificpeer-review

TY - CONF

T1 - Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data

AU - Sirainen, Antti

AU - Röppänen, Jukka

AU - Maakala, Viljami

AU - Lappalainen, Jari

AU - Vakkilainen, Esa

N1 - Project code: 109958

PY - 2017

Y1 - 2017

N2 - Modelling and simulation is an important method to evaluate process design of water circulation systems for recovery boilers. Dynamic process simulation software Apros was used in this work. Besides 1D modelling tools, another simulation methodology, namely Computational Fluid Dynamics (CFD), can be used in the water circulating studies. In this paper, a universal method to combine the results of CFD simulations with the 1D water circulation model. The data processing of the intermediate and final results of the simultions is managed by a specific Excel tool. The new generic heat fluxes were based on heat flux maps that were made with the state-of-the-art CFD models. As a summary of the benefits, a substantial improvement to the accuracy of the water circulation models, as well as enhanced speed and user independence was achieved.

AB - Modelling and simulation is an important method to evaluate process design of water circulation systems for recovery boilers. Dynamic process simulation software Apros was used in this work. Besides 1D modelling tools, another simulation methodology, namely Computational Fluid Dynamics (CFD), can be used in the water circulating studies. In this paper, a universal method to combine the results of CFD simulations with the 1D water circulation model. The data processing of the intermediate and final results of the simultions is managed by a specific Excel tool. The new generic heat fluxes were based on heat flux maps that were made with the state-of-the-art CFD models. As a summary of the benefits, a substantial improvement to the accuracy of the water circulation models, as well as enhanced speed and user independence was achieved.

KW - water circulation

KW - CFD model

KW - Apros

KW - recovery boiler

KW - heat flux

M3 - Conference article

ER -

Sirainen A, Röppänen J, Maakala V, Lappalainen J, Vakkilainen E. Improved Evaluation of Recovery Boiler Water Circulation Design with a Help of the State-of-the-art CFD-based Heat Flux Data. 2017. Paper presented at International Chemical Recovery Conference, ICRC 2017, Halifax, Canada.