Improved Hydrodynamic Model for Wetting Efficiency, Pressure Drop, and Liquid Holdup in Trickle-Bed Reactors

Katja Lappalainen (Corresponding Author), Ville Alopaeus, Mikko Manninen, Juhani Aittamaa

Research output: Contribution to journalArticleScientificpeer-review

29 Citations (Scopus)

Abstract

An improved hydrodynamic model is developed for estimating wetting efficiency, pressure drop, and liquid holdup in trickle-bed reactors. The model is based on the hydrodynamic model presented in Alopaeus et al. [Alopaeus, V.; Hynynen, K.; Aittamaa, J.; Manninen, M. Modeling of Gas−Liquid Packed-Bed Reactor with Momentum Equations and Local Interactions Closures. Ind. Eng. Chem. Res. 2006, 45, 8189.], which is extended to take into account partial wetting of the packing. In addition, the applicability of the 1D model for three-dimensional situations is considered in the process of model development. The wetting efficiency model is formulated on the basis of dimensional analysis and carrying out systematic tests with varying combinations of dimensionless groups. In addition, the wetting efficiency model is not evaluated solely on the wetting efficiency data, but also it is tested systematically with the hydrodynamic model. Furthermore the consistency of the model characteristics to common experimental observations is discussed. Finally, the model’s ability to predict wetting efficiency, dimensionless pressure drop, and liquid saturation was compared to other existing models and improvements were found in all areas. The resulting hydrodynamic model can be used equally as a tool for design and modeling of large scale industrial reactors as well as a tool for complicated three-dimensional simulations.
Original languageEnglish
Pages (from-to)8436-8444
Number of pages9
JournalIndustrial & Engineering Chemistry Research
Volume47
Issue number21
DOIs
Publication statusPublished - 2008
MoE publication typeA1 Journal article-refereed

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Pressure drop
Wetting
Hydrodynamics
Liquids
Saturation (materials composition)
Packed beds
Momentum

Cite this

Lappalainen, Katja ; Alopaeus, Ville ; Manninen, Mikko ; Aittamaa, Juhani. / Improved Hydrodynamic Model for Wetting Efficiency, Pressure Drop, and Liquid Holdup in Trickle-Bed Reactors. In: Industrial & Engineering Chemistry Research. 2008 ; Vol. 47, No. 21. pp. 8436-8444.
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title = "Improved Hydrodynamic Model for Wetting Efficiency, Pressure Drop, and Liquid Holdup in Trickle-Bed Reactors",
abstract = "An improved hydrodynamic model is developed for estimating wetting efficiency, pressure drop, and liquid holdup in trickle-bed reactors. The model is based on the hydrodynamic model presented in Alopaeus et al. [Alopaeus, V.; Hynynen, K.; Aittamaa, J.; Manninen, M. Modeling of Gas−Liquid Packed-Bed Reactor with Momentum Equations and Local Interactions Closures. Ind. Eng. Chem. Res. 2006, 45, 8189.], which is extended to take into account partial wetting of the packing. In addition, the applicability of the 1D model for three-dimensional situations is considered in the process of model development. The wetting efficiency model is formulated on the basis of dimensional analysis and carrying out systematic tests with varying combinations of dimensionless groups. In addition, the wetting efficiency model is not evaluated solely on the wetting efficiency data, but also it is tested systematically with the hydrodynamic model. Furthermore the consistency of the model characteristics to common experimental observations is discussed. Finally, the model’s ability to predict wetting efficiency, dimensionless pressure drop, and liquid saturation was compared to other existing models and improvements were found in all areas. The resulting hydrodynamic model can be used equally as a tool for design and modeling of large scale industrial reactors as well as a tool for complicated three-dimensional simulations.",
author = "Katja Lappalainen and Ville Alopaeus and Mikko Manninen and Juhani Aittamaa",
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Improved Hydrodynamic Model for Wetting Efficiency, Pressure Drop, and Liquid Holdup in Trickle-Bed Reactors. / Lappalainen, Katja (Corresponding Author); Alopaeus, Ville; Manninen, Mikko; Aittamaa, Juhani.

In: Industrial & Engineering Chemistry Research, Vol. 47, No. 21, 2008, p. 8436-8444.

Research output: Contribution to journalArticleScientificpeer-review

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AB - An improved hydrodynamic model is developed for estimating wetting efficiency, pressure drop, and liquid holdup in trickle-bed reactors. The model is based on the hydrodynamic model presented in Alopaeus et al. [Alopaeus, V.; Hynynen, K.; Aittamaa, J.; Manninen, M. Modeling of Gas−Liquid Packed-Bed Reactor with Momentum Equations and Local Interactions Closures. Ind. Eng. Chem. Res. 2006, 45, 8189.], which is extended to take into account partial wetting of the packing. In addition, the applicability of the 1D model for three-dimensional situations is considered in the process of model development. The wetting efficiency model is formulated on the basis of dimensional analysis and carrying out systematic tests with varying combinations of dimensionless groups. In addition, the wetting efficiency model is not evaluated solely on the wetting efficiency data, but also it is tested systematically with the hydrodynamic model. Furthermore the consistency of the model characteristics to common experimental observations is discussed. Finally, the model’s ability to predict wetting efficiency, dimensionless pressure drop, and liquid saturation was compared to other existing models and improvements were found in all areas. The resulting hydrodynamic model can be used equally as a tool for design and modeling of large scale industrial reactors as well as a tool for complicated three-dimensional simulations.

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