Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings

Erja Turunen, Tommi Varis, Tom E. Gustafsson, Jari Keskinen, Pertti Lintunen, Pekka Lintula, Simo-Pekka Hannula

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

Abstract

HVOF-sprayed ceramic coatings can be considered as potential candidates for applications where good chemical and corrosion resistance of ceramics is needed.Due to the less porous structure of the HVOF-sprayed coating as compared to the plasma sprayed one, the protection capability of the coating is increased.Despite the dense structure, the coating properties are inferior as compared to bulk ceramics because of pores and microcracks, which influence adversely the coating properties (i.e., toughness, hardness and wear resistance).Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials.Especially with ceramic materials the decreasing of grain size has been found to be favorable.Dense nanostructured ceramic coatings containing various nanostructured particles were manufactured by HVOF-spraying by using an HV-2000 spray gun.Mechanical properties, especially elastic modulus and relative fracture toughness, were studied.The techniques used were instrumented nanoindentation and KIC evaluation.As a result coatings with nearly 100% improvements in relative fracture toughness were produced for nanoreinforced composite coating.
Original languageEnglish
Title of host publicationApplied Material Research at VTT
Subtitle of host publicationSymposium on Applied Materials
Place of PublicationEspoo
PublisherVTT Technical Research Centre of Finland
Pages188-199
ISBN (Electronic)951-38-6312-3
ISBN (Print)951-38-6311-5
Publication statusPublished - 2006
MoE publication typeB3 Non-refereed article in conference proceedings
EventInternal Symposium on Applied Materials - Espoo, Finland
Duration: 8 Jun 20068 Jun 2006

Publication series

SeriesVTT Symposium
Number244
ISSN0357-9387

Conference

ConferenceInternal Symposium on Applied Materials
CountryFinland
CityEspoo
Period8/06/068/06/06

Fingerprint

mechanical properties
ceramics
coatings
composite materials
ceramic coatings
sprayed coatings
fracture strength
microcracks
spraying
toughness
nanoindentation
wear resistance
corrosion resistance
sprayers
modulus of elasticity
nanocrystals
hardness
grain size
porosity
evaluation

Cite this

Turunen, E., Varis, T., Gustafsson, T. E., Keskinen, J., Lintunen, P., Lintula, P., & Hannula, S-P. (2006). Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings. In Applied Material Research at VTT: Symposium on Applied Materials (pp. 188-199). Espoo: VTT Technical Research Centre of Finland. VTT Symposium, No. 244
Turunen, Erja ; Varis, Tommi ; Gustafsson, Tom E. ; Keskinen, Jari ; Lintunen, Pertti ; Lintula, Pekka ; Hannula, Simo-Pekka. / Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings. Applied Material Research at VTT: Symposium on Applied Materials. Espoo : VTT Technical Research Centre of Finland, 2006. pp. 188-199 (VTT Symposium; No. 244).
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title = "Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings",
abstract = "HVOF-sprayed ceramic coatings can be considered as potential candidates for applications where good chemical and corrosion resistance of ceramics is needed.Due to the less porous structure of the HVOF-sprayed coating as compared to the plasma sprayed one, the protection capability of the coating is increased.Despite the dense structure, the coating properties are inferior as compared to bulk ceramics because of pores and microcracks, which influence adversely the coating properties (i.e., toughness, hardness and wear resistance).Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials.Especially with ceramic materials the decreasing of grain size has been found to be favorable.Dense nanostructured ceramic coatings containing various nanostructured particles were manufactured by HVOF-spraying by using an HV-2000 spray gun.Mechanical properties, especially elastic modulus and relative fracture toughness, were studied.The techniques used were instrumented nanoindentation and KIC evaluation.As a result coatings with nearly 100{\%} improvements in relative fracture toughness were produced for nanoreinforced composite coating.",
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Turunen, E, Varis, T, Gustafsson, TE, Keskinen, J, Lintunen, P, Lintula, P & Hannula, S-P 2006, Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings. in Applied Material Research at VTT: Symposium on Applied Materials. VTT Technical Research Centre of Finland, Espoo, VTT Symposium, no. 244, pp. 188-199, Internal Symposium on Applied Materials, Espoo, Finland, 8/06/06.

Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings. / Turunen, Erja; Varis, Tommi; Gustafsson, Tom E.; Keskinen, Jari; Lintunen, Pertti; Lintula, Pekka; Hannula, Simo-Pekka.

Applied Material Research at VTT: Symposium on Applied Materials. Espoo : VTT Technical Research Centre of Finland, 2006. p. 188-199 (VTT Symposium; No. 244).

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

TY - GEN

T1 - Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings

AU - Turunen, Erja

AU - Varis, Tommi

AU - Gustafsson, Tom E.

AU - Keskinen, Jari

AU - Lintunen, Pertti

AU - Lintula, Pekka

AU - Hannula, Simo-Pekka

PY - 2006

Y1 - 2006

N2 - HVOF-sprayed ceramic coatings can be considered as potential candidates for applications where good chemical and corrosion resistance of ceramics is needed.Due to the less porous structure of the HVOF-sprayed coating as compared to the plasma sprayed one, the protection capability of the coating is increased.Despite the dense structure, the coating properties are inferior as compared to bulk ceramics because of pores and microcracks, which influence adversely the coating properties (i.e., toughness, hardness and wear resistance).Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials.Especially with ceramic materials the decreasing of grain size has been found to be favorable.Dense nanostructured ceramic coatings containing various nanostructured particles were manufactured by HVOF-spraying by using an HV-2000 spray gun.Mechanical properties, especially elastic modulus and relative fracture toughness, were studied.The techniques used were instrumented nanoindentation and KIC evaluation.As a result coatings with nearly 100% improvements in relative fracture toughness were produced for nanoreinforced composite coating.

AB - HVOF-sprayed ceramic coatings can be considered as potential candidates for applications where good chemical and corrosion resistance of ceramics is needed.Due to the less porous structure of the HVOF-sprayed coating as compared to the plasma sprayed one, the protection capability of the coating is increased.Despite the dense structure, the coating properties are inferior as compared to bulk ceramics because of pores and microcracks, which influence adversely the coating properties (i.e., toughness, hardness and wear resistance).Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials.Especially with ceramic materials the decreasing of grain size has been found to be favorable.Dense nanostructured ceramic coatings containing various nanostructured particles were manufactured by HVOF-spraying by using an HV-2000 spray gun.Mechanical properties, especially elastic modulus and relative fracture toughness, were studied.The techniques used were instrumented nanoindentation and KIC evaluation.As a result coatings with nearly 100% improvements in relative fracture toughness were produced for nanoreinforced composite coating.

M3 - Conference article in proceedings

SN - 951-38-6311-5

T3 - VTT Symposium

SP - 188

EP - 199

BT - Applied Material Research at VTT

PB - VTT Technical Research Centre of Finland

CY - Espoo

ER -

Turunen E, Varis T, Gustafsson TE, Keskinen J, Lintunen P, Lintula P et al. Improved mechanical properties by nanoreinforced HVOF-sprayed ceramic composite coatings. In Applied Material Research at VTT: Symposium on Applied Materials. Espoo: VTT Technical Research Centre of Finland. 2006. p. 188-199. (VTT Symposium; No. 244).