Improving strength and resilience of foam-formed fibre cushioning

Research output: ThesisMaster's thesis

Abstract

Sustainability has become one of the key factors driving in the decision of materials for different applications. In package cushioning, new environmentally friendly alternatives are needed to reduce the use of non-renewable polymeric foams. Fibre-based foam-formed cushioning materials are promising alternatives to replace some of the petroleum-based materials.

In this work, the aim was to improve strength and resilience of foam-formed structures with various chemicals. Bleached chemi-thermomechanical pulp (BCTMP) fibres were used together with non-ionic foaming agent (AG6210) as a base structure for foam-formed materials with a target density of 60 kg/m3. The dynamic shock cushioning results from mechanical testing, Platen drop test, showed that the samples including chitosan and synthetic latex resulted in the highest maximum G values together with the highest resilience. Micro-computed X-ray tomography and Scanning Electron Microscopy (SEM) images showed variation in the internal structures of different samples; more homogeneous structures with smaller and more even pore size distribution performed better in general. However, more research is needed to understand the causality better.
Original languageEnglish
QualificationMaster Degree
Awarding Institution
  • Aalto University
Supervisors/Advisors
  • Paltakari, Jouni, Supervisor, External person
  • Pääkkönen, Elina, Advisor
  • Seppänen, Tiinamari, Advisor
Award date11 Jul 2022
Publisher
Publication statusPublished - 23 Aug 2022
MoE publication typeG2 Master's thesis, polytechnic Master's thesis

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