Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone

Jukka-Tapani Mäkinen, Kimmo Keränen, Jehki Hakkarainen, Mikko Silvennoinen, Timo Salmi, Seppo Syrjälä, Anneli Ojapalo, Marcus Schorpp, Pekka Hoskio, Pentti Karioja

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

12 Citations (Scopus)

Abstract

A microscope add-on device to a 1.3 Mpix camera phone was selected as a demonstrator system for testing inmould integration of electronic substrates and plastic optics. Optical design of the device was quite challenging due to the fact that illumination system needed to be integrated with a double aspheric singlet lens structure as a single optical piece. The designed imaging lens resolution was adequate to resolve 10 ìm features with a mobile phone camera. In the illumination optics the light from LEDs embedded into the plastic structure was collected and guided to the surface that was imaged. Illumination was designed to be uniform and adequately bright to achieve high resolution images with the camera phone. Lens mould design was tested by using injection moulding simulation software. The critical mould optical surfaces were designed as separate insert parts. Final shapes producing lens surfaces were tooled by diamond turning on nickel coatings. Electronic circuit board inserts with bonded bare LED chips and packaged SMD LEDs were assembled to the mould and then overmoulded with optical grade PMMA. Experiences proved that inmould integration of electronic substrates, bare LED chips and high resolution imaging optics in injection-compression moulding process is feasible. The yield of embedded packaged and also bare chip components was close to 100% after the right injection moulding process parameters were found. Prototype add-on system was characterized by testing the imaging properties of the device with a camera phone.
Original languageEnglish
Title of host publicationOptical Sensing Technology and Applications
PublisherInternational Society for Optics and Photonics SPIE
DOIs
Publication statusPublished - 2007
MoE publication typeA4 Article in a conference publication
EventInternational Congress on Optics and Optoelectronics: Optical Sensing Technology and Applications - Prague, Czech Republic
Duration: 16 Apr 200718 Apr 2007

Publication series

NameProceedings of SPIE
PublisherSPIE
Volume6585

Conference

ConferenceInternational Congress on Optics and Optoelectronics
CountryCzech Republic
CityPrague
Period16/04/0718/04/07

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light emitting diodes
cameras
microscopes
lenses
injection molding
illumination
chips
optics
inserts
plastics
electronics
nickel coatings
high resolution
circuit boards
grade
diamonds
prototypes
injection
computer programs
simulation

Cite this

Mäkinen, J-T., Keränen, K., Hakkarainen, J., Silvennoinen, M., Salmi, T., Syrjälä, S., ... Karioja, P. (2007). Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone. In Optical Sensing Technology and Applications International Society for Optics and Photonics SPIE. Proceedings of SPIE, Vol.. 6585 https://doi.org/10.1117/12.722741
Mäkinen, Jukka-Tapani ; Keränen, Kimmo ; Hakkarainen, Jehki ; Silvennoinen, Mikko ; Salmi, Timo ; Syrjälä, Seppo ; Ojapalo, Anneli ; Schorpp, Marcus ; Hoskio, Pekka ; Karioja, Pentti. / Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone. Optical Sensing Technology and Applications. International Society for Optics and Photonics SPIE, 2007. (Proceedings of SPIE, Vol. 6585).
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abstract = "A microscope add-on device to a 1.3 Mpix camera phone was selected as a demonstrator system for testing inmould integration of electronic substrates and plastic optics. Optical design of the device was quite challenging due to the fact that illumination system needed to be integrated with a double aspheric singlet lens structure as a single optical piece. The designed imaging lens resolution was adequate to resolve 10 {\`i}m features with a mobile phone camera. In the illumination optics the light from LEDs embedded into the plastic structure was collected and guided to the surface that was imaged. Illumination was designed to be uniform and adequately bright to achieve high resolution images with the camera phone. Lens mould design was tested by using injection moulding simulation software. The critical mould optical surfaces were designed as separate insert parts. Final shapes producing lens surfaces were tooled by diamond turning on nickel coatings. Electronic circuit board inserts with bonded bare LED chips and packaged SMD LEDs were assembled to the mould and then overmoulded with optical grade PMMA. Experiences proved that inmould integration of electronic substrates, bare LED chips and high resolution imaging optics in injection-compression moulding process is feasible. The yield of embedded packaged and also bare chip components was close to 100{\%} after the right injection moulding process parameters were found. Prototype add-on system was characterized by testing the imaging properties of the device with a camera phone.",
author = "Jukka-Tapani M{\"a}kinen and Kimmo Ker{\"a}nen and Jehki Hakkarainen and Mikko Silvennoinen and Timo Salmi and Seppo Syrj{\"a}l{\"a} and Anneli Ojapalo and Marcus Schorpp and Pekka Hoskio and Pentti Karioja",
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Mäkinen, J-T, Keränen, K, Hakkarainen, J, Silvennoinen, M, Salmi, T, Syrjälä, S, Ojapalo, A, Schorpp, M, Hoskio, P & Karioja, P 2007, Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone. in Optical Sensing Technology and Applications. International Society for Optics and Photonics SPIE, Proceedings of SPIE, vol. 6585, International Congress on Optics and Optoelectronics, Prague, Czech Republic, 16/04/07. https://doi.org/10.1117/12.722741

Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone. / Mäkinen, Jukka-Tapani; Keränen, Kimmo; Hakkarainen, Jehki; Silvennoinen, Mikko; Salmi, Timo; Syrjälä, Seppo; Ojapalo, Anneli; Schorpp, Marcus; Hoskio, Pekka; Karioja, Pentti.

Optical Sensing Technology and Applications. International Society for Optics and Photonics SPIE, 2007. (Proceedings of SPIE, Vol. 6585).

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

TY - GEN

T1 - Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone

AU - Mäkinen, Jukka-Tapani

AU - Keränen, Kimmo

AU - Hakkarainen, Jehki

AU - Silvennoinen, Mikko

AU - Salmi, Timo

AU - Syrjälä, Seppo

AU - Ojapalo, Anneli

AU - Schorpp, Marcus

AU - Hoskio, Pekka

AU - Karioja, Pentti

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N2 - A microscope add-on device to a 1.3 Mpix camera phone was selected as a demonstrator system for testing inmould integration of electronic substrates and plastic optics. Optical design of the device was quite challenging due to the fact that illumination system needed to be integrated with a double aspheric singlet lens structure as a single optical piece. The designed imaging lens resolution was adequate to resolve 10 ìm features with a mobile phone camera. In the illumination optics the light from LEDs embedded into the plastic structure was collected and guided to the surface that was imaged. Illumination was designed to be uniform and adequately bright to achieve high resolution images with the camera phone. Lens mould design was tested by using injection moulding simulation software. The critical mould optical surfaces were designed as separate insert parts. Final shapes producing lens surfaces were tooled by diamond turning on nickel coatings. Electronic circuit board inserts with bonded bare LED chips and packaged SMD LEDs were assembled to the mould and then overmoulded with optical grade PMMA. Experiences proved that inmould integration of electronic substrates, bare LED chips and high resolution imaging optics in injection-compression moulding process is feasible. The yield of embedded packaged and also bare chip components was close to 100% after the right injection moulding process parameters were found. Prototype add-on system was characterized by testing the imaging properties of the device with a camera phone.

AB - A microscope add-on device to a 1.3 Mpix camera phone was selected as a demonstrator system for testing inmould integration of electronic substrates and plastic optics. Optical design of the device was quite challenging due to the fact that illumination system needed to be integrated with a double aspheric singlet lens structure as a single optical piece. The designed imaging lens resolution was adequate to resolve 10 ìm features with a mobile phone camera. In the illumination optics the light from LEDs embedded into the plastic structure was collected and guided to the surface that was imaged. Illumination was designed to be uniform and adequately bright to achieve high resolution images with the camera phone. Lens mould design was tested by using injection moulding simulation software. The critical mould optical surfaces were designed as separate insert parts. Final shapes producing lens surfaces were tooled by diamond turning on nickel coatings. Electronic circuit board inserts with bonded bare LED chips and packaged SMD LEDs were assembled to the mould and then overmoulded with optical grade PMMA. Experiences proved that inmould integration of electronic substrates, bare LED chips and high resolution imaging optics in injection-compression moulding process is feasible. The yield of embedded packaged and also bare chip components was close to 100% after the right injection moulding process parameters were found. Prototype add-on system was characterized by testing the imaging properties of the device with a camera phone.

U2 - 10.1117/12.722741

DO - 10.1117/12.722741

M3 - Conference article in proceedings

T3 - Proceedings of SPIE

BT - Optical Sensing Technology and Applications

PB - International Society for Optics and Photonics SPIE

ER -

Mäkinen J-T, Keränen K, Hakkarainen J, Silvennoinen M, Salmi T, Syrjälä S et al. Inmould integration of a microscope add-on system to a 1.3 Mpix camera phone. In Optical Sensing Technology and Applications. International Society for Optics and Photonics SPIE. 2007. (Proceedings of SPIE, Vol. 6585). https://doi.org/10.1117/12.722741