Laser cladding using scanning optics: Effect of the powder feeding angle and gas flow on process stability

Joonas Pekkarinen, Antti Salminen, Veli Kujanpää, Jarmo Ilonen, Lasse Lensu, Heikki Kälviäinen

    Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

    2 Citations (Scopus)

    Abstract

    Powder feeding is one of the single most important factors which defines the qualitative outcome of the cladding process. If the powder feeding or a powder cloud suffers from any form of interference, it will directly affect the quality of the clad bead. This study thus focuses on the effect of the powder feeding angle and the flow rate of the powder carrying gas on powder cloud behavior under the scanned laser beam during the laser cladding process. In this study, powder feeding angles from 40 to 70 degrees were tested with powder feeding gas flow rates of 3 and 6 l/min and with laser scanning frequencies ranging from 80 to 150 Hz. Additive material used was 316L, and the substrate material was low alloyed steel. Powder cloud behavior was simultaneously monitored in situ with a highspeed camera and spectrometer. The results showed that the stability of the powder cloud was highly dependent on the tested parameters. Also, a direct correlation between the vaporization of the powder cloud and the increase of dilution was noticed
    Original languageEnglish
    Title of host publicationICALEO® 2013
    Subtitle of host publication32nd International Congress on Laser Materials Processing, Laser Microprocessing and Nanomanufacturing
    Place of PublicationMiami
    PublisherLaser Institute of America
    Pages590-599
    ISBN (Print)978-0-912035-98-7
    DOIs
    Publication statusPublished - 2013
    MoE publication typeA4 Article in a conference publication
    Event32nd International Congress on Applications of Lasers and Electro-Optics, ICALEO 2013 - Miami, United States
    Duration: 6 Oct 201310 Oct 2013
    Conference number: 32

    Conference

    Conference32nd International Congress on Applications of Lasers and Electro-Optics, ICALEO 2013
    Country/TerritoryUnited States
    CityMiami
    Period6/10/1310/10/13

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