Layer-like fatigue is induced during mechanical pulping

Ari Salmi (Corresponding Author), Erkki Saharinen, Edward Häggström

Research output: Contribution to journalArticleScientificpeer-review

6 Citations (Scopus)

Abstract

The question whether fatigue is induced during mechanical pulping was addressed experimentally. The grinding process was interrupted to image partly ground spruce samples. The grinding was performed at five different feed velocities using two different grindstones. This approach allowed creating an in situ snapshot of the developing grinding zone in the wood samples. The depth profiles of the stiffness modulus and nm-scale pores, close to and within, the grinding zone were quantified by ultrasonic pitch-catch measurements and thermoporosimetry. To perform these profiling measurements, wood material was iteratively removed layer-by-layer with a microtome from the sample surface after taking the snapshot. The grinding-induced changes in cell morphology inside the sample were imaged using microcomputed tomography, whereas the changes on the surface of the samples were imaged with optical microscopy and SEM. A layer that penetrated 0.5–1.5 mm into the sample exhibiting up to 80% decreased stiffness modulus—compared to the unaltered sample parts—was detected when the Wave-type grindstone was employed. The corresponding layer thickness was 0.3 mm with the conventional grindstone. The results match previously measured temperature profiles, and confirm the Atack-May hypothesis that grinding induces a fatigue layer. Confirming this old, widely used hypothesis is significant for the field of energy efficiency research related to mechanical pulping and may provide new opportunities for grinding research.
Original languageEnglish
Pages (from-to)1423-1432
Number of pages10
JournalCellulose
Volume18
Issue number6
DOIs
Publication statusPublished - 2011
MoE publication typeA1 Journal article-refereed

Fingerprint

Wood
Stiffness
Fatigue of materials
Optical microscopy
Tomography
Energy efficiency
Ultrasonics
Scanning electron microscopy
Temperature

Keywords

  • ultrasound
  • thermoporosimetry
  • µ-CT
  • mechanical pulping
  • grinding
  • fatigue

Cite this

Salmi, Ari ; Saharinen, Erkki ; Häggström, Edward. / Layer-like fatigue is induced during mechanical pulping. In: Cellulose. 2011 ; Vol. 18, No. 6. pp. 1423-1432.
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title = "Layer-like fatigue is induced during mechanical pulping",
abstract = "The question whether fatigue is induced during mechanical pulping was addressed experimentally. The grinding process was interrupted to image partly ground spruce samples. The grinding was performed at five different feed velocities using two different grindstones. This approach allowed creating an in situ snapshot of the developing grinding zone in the wood samples. The depth profiles of the stiffness modulus and nm-scale pores, close to and within, the grinding zone were quantified by ultrasonic pitch-catch measurements and thermoporosimetry. To perform these profiling measurements, wood material was iteratively removed layer-by-layer with a microtome from the sample surface after taking the snapshot. The grinding-induced changes in cell morphology inside the sample were imaged using microcomputed tomography, whereas the changes on the surface of the samples were imaged with optical microscopy and SEM. A layer that penetrated 0.5–1.5 mm into the sample exhibiting up to 80{\%} decreased stiffness modulus—compared to the unaltered sample parts—was detected when the Wave-type grindstone was employed. The corresponding layer thickness was 0.3 mm with the conventional grindstone. The results match previously measured temperature profiles, and confirm the Atack-May hypothesis that grinding induces a fatigue layer. Confirming this old, widely used hypothesis is significant for the field of energy efficiency research related to mechanical pulping and may provide new opportunities for grinding research.",
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Layer-like fatigue is induced during mechanical pulping. / Salmi, Ari (Corresponding Author); Saharinen, Erkki; Häggström, Edward.

In: Cellulose, Vol. 18, No. 6, 2011, p. 1423-1432.

Research output: Contribution to journalArticleScientificpeer-review

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AB - The question whether fatigue is induced during mechanical pulping was addressed experimentally. The grinding process was interrupted to image partly ground spruce samples. The grinding was performed at five different feed velocities using two different grindstones. This approach allowed creating an in situ snapshot of the developing grinding zone in the wood samples. The depth profiles of the stiffness modulus and nm-scale pores, close to and within, the grinding zone were quantified by ultrasonic pitch-catch measurements and thermoporosimetry. To perform these profiling measurements, wood material was iteratively removed layer-by-layer with a microtome from the sample surface after taking the snapshot. The grinding-induced changes in cell morphology inside the sample were imaged using microcomputed tomography, whereas the changes on the surface of the samples were imaged with optical microscopy and SEM. A layer that penetrated 0.5–1.5 mm into the sample exhibiting up to 80% decreased stiffness modulus—compared to the unaltered sample parts—was detected when the Wave-type grindstone was employed. The corresponding layer thickness was 0.3 mm with the conventional grindstone. The results match previously measured temperature profiles, and confirm the Atack-May hypothesis that grinding induces a fatigue layer. Confirming this old, widely used hypothesis is significant for the field of energy efficiency research related to mechanical pulping and may provide new opportunities for grinding research.

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