Mechanistic understanding of the localized corrosion behavior of laser powder bed fused 316L stainless steel in pressurized water reactor primary water

The laser powder bed fused (LPBFed) stainless steels showed anomalous and localized corrosion behavior in the nuclear reactor high-temperature water compared to their wrought counterparts, which affects their performance during plant operation. In this study, advanced microstructural characterization was performed on LPBFed 316 L sample along with wrought 316 L sample after corrosion tests to understand the underlying mechanisms. The results showed that an inhomogeneous/discontinuous inner oxide layer formed on LPBFed 316 L, in contrast to the continuous inner oxide layer on the wrought 316 L specimen. This discontinuous inner oxide layer was identified to consist of Cr-enriched nano-sized spinel oxide and the barrier layer features a Ni-enriched hexagonal close-packed Laves phase. Localized/preferential oxidation was found to occur along the cellular walls which were tangled with high density dislocations and decorated with Mn and Si-enriched nano-sized precipitates, and the nano-precipitates were observed in the core of dispersed Cr-enriched inner oxide crystals.