Modelling and verification of creep strain and exhaustion in a welded steam mixer

Stefan Holmström, Anssi Laukkanen, Juhani Rantala, Kari Kolari, Heikki Keinänen, O. Lehtinen

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

Abstract

Structures operating in the creep regime will consume their creep life at a greater rate in locations where the stress state is aggravated by triaxiality constraints. Many structures, such as the welded steam mixer studied here, also have multiple material zones differing in microstructure and material properties. The 3-dimensional structure as such in addition to interacting material zones is a great challenge for finite element analysis (FEA), even to accurately pinpoint the critical locations where damage will be found. The studied steam mixer, made of 10CrMo 9-10 steel (P22), has after 100 000 hours of service developed severe creep damage in the several saddle point positions adjacent to nozzle welds. FE-simulation of long term behaviour of this structure has been performed taking developing triaxiality constraints, material zones and primary to tertiary creep regimes into account. The creep strain rate formulation is based on the logistic creep strain prediction (LCSP) model implemented to ABAQUS, including primary, secondary and tertiary creep. The results are presented using a filtering technique utilising the formulation of rigid plastic deformation for describing and quantifying the developing "creep exhaustion".
Original languageEnglish
Title of host publicationProceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008
Place of PublicationNew York, NY
PublisherAmerican Society of Mechanical Engineers ASME
Pages505-510
Volume7
ISBN (Print)978-0-7918-4830-2
DOIs
Publication statusPublished - 2008
MoE publication typeA4 Article in a conference publication
EventASME Pressure Vessels and Piping Conference, PVP 2008 - Chicago, Illinois, United States
Duration: 27 Jul 200831 Jul 2008

Conference

ConferenceASME Pressure Vessels and Piping Conference, PVP 2008
Abbreviated titlePVP 2008
CountryUnited States
CityChicago, Illinois
Period27/07/0831/07/08

Fingerprint

Creep
Steam
ABAQUS
Logistics
Strain rate
Nozzles
Plastic deformation
Materials properties
Welds
Finite element method
Microstructure
Steel

Cite this

Holmström, S., Laukkanen, A., Rantala, J., Kolari, K., Keinänen, H., & Lehtinen, O. (2008). Modelling and verification of creep strain and exhaustion in a welded steam mixer. In Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008 (Vol. 7, pp. 505-510). New York, NY: American Society of Mechanical Engineers ASME. https://doi.org/10.1115/PVP2008-61028
Holmström, Stefan ; Laukkanen, Anssi ; Rantala, Juhani ; Kolari, Kari ; Keinänen, Heikki ; Lehtinen, O. / Modelling and verification of creep strain and exhaustion in a welded steam mixer. Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008. Vol. 7 New York, NY : American Society of Mechanical Engineers ASME, 2008. pp. 505-510
@inproceedings{a55ef88a5a254b4d858d591a17590b29,
title = "Modelling and verification of creep strain and exhaustion in a welded steam mixer",
abstract = "Structures operating in the creep regime will consume their creep life at a greater rate in locations where the stress state is aggravated by triaxiality constraints. Many structures, such as the welded steam mixer studied here, also have multiple material zones differing in microstructure and material properties. The 3-dimensional structure as such in addition to interacting material zones is a great challenge for finite element analysis (FEA), even to accurately pinpoint the critical locations where damage will be found. The studied steam mixer, made of 10CrMo 9-10 steel (P22), has after 100 000 hours of service developed severe creep damage in the several saddle point positions adjacent to nozzle welds. FE-simulation of long term behaviour of this structure has been performed taking developing triaxiality constraints, material zones and primary to tertiary creep regimes into account. The creep strain rate formulation is based on the logistic creep strain prediction (LCSP) model implemented to ABAQUS, including primary, secondary and tertiary creep. The results are presented using a filtering technique utilising the formulation of rigid plastic deformation for describing and quantifying the developing {"}creep exhaustion{"}.",
author = "Stefan Holmstr{\"o}m and Anssi Laukkanen and Juhani Rantala and Kari Kolari and Heikki Kein{\"a}nen and O. Lehtinen",
year = "2008",
doi = "10.1115/PVP2008-61028",
language = "English",
isbn = "978-0-7918-4830-2",
volume = "7",
pages = "505--510",
booktitle = "Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008",
publisher = "American Society of Mechanical Engineers ASME",
address = "United States",

}

Holmström, S, Laukkanen, A, Rantala, J, Kolari, K, Keinänen, H & Lehtinen, O 2008, Modelling and verification of creep strain and exhaustion in a welded steam mixer. in Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008. vol. 7, American Society of Mechanical Engineers ASME, New York, NY, pp. 505-510, ASME Pressure Vessels and Piping Conference, PVP 2008, Chicago, Illinois, United States, 27/07/08. https://doi.org/10.1115/PVP2008-61028

Modelling and verification of creep strain and exhaustion in a welded steam mixer. / Holmström, Stefan; Laukkanen, Anssi; Rantala, Juhani; Kolari, Kari; Keinänen, Heikki; Lehtinen, O.

Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008. Vol. 7 New York, NY : American Society of Mechanical Engineers ASME, 2008. p. 505-510.

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

TY - GEN

T1 - Modelling and verification of creep strain and exhaustion in a welded steam mixer

AU - Holmström, Stefan

AU - Laukkanen, Anssi

AU - Rantala, Juhani

AU - Kolari, Kari

AU - Keinänen, Heikki

AU - Lehtinen, O.

PY - 2008

Y1 - 2008

N2 - Structures operating in the creep regime will consume their creep life at a greater rate in locations where the stress state is aggravated by triaxiality constraints. Many structures, such as the welded steam mixer studied here, also have multiple material zones differing in microstructure and material properties. The 3-dimensional structure as such in addition to interacting material zones is a great challenge for finite element analysis (FEA), even to accurately pinpoint the critical locations where damage will be found. The studied steam mixer, made of 10CrMo 9-10 steel (P22), has after 100 000 hours of service developed severe creep damage in the several saddle point positions adjacent to nozzle welds. FE-simulation of long term behaviour of this structure has been performed taking developing triaxiality constraints, material zones and primary to tertiary creep regimes into account. The creep strain rate formulation is based on the logistic creep strain prediction (LCSP) model implemented to ABAQUS, including primary, secondary and tertiary creep. The results are presented using a filtering technique utilising the formulation of rigid plastic deformation for describing and quantifying the developing "creep exhaustion".

AB - Structures operating in the creep regime will consume their creep life at a greater rate in locations where the stress state is aggravated by triaxiality constraints. Many structures, such as the welded steam mixer studied here, also have multiple material zones differing in microstructure and material properties. The 3-dimensional structure as such in addition to interacting material zones is a great challenge for finite element analysis (FEA), even to accurately pinpoint the critical locations where damage will be found. The studied steam mixer, made of 10CrMo 9-10 steel (P22), has after 100 000 hours of service developed severe creep damage in the several saddle point positions adjacent to nozzle welds. FE-simulation of long term behaviour of this structure has been performed taking developing triaxiality constraints, material zones and primary to tertiary creep regimes into account. The creep strain rate formulation is based on the logistic creep strain prediction (LCSP) model implemented to ABAQUS, including primary, secondary and tertiary creep. The results are presented using a filtering technique utilising the formulation of rigid plastic deformation for describing and quantifying the developing "creep exhaustion".

U2 - 10.1115/PVP2008-61028

DO - 10.1115/PVP2008-61028

M3 - Conference article in proceedings

SN - 978-0-7918-4830-2

VL - 7

SP - 505

EP - 510

BT - Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008

PB - American Society of Mechanical Engineers ASME

CY - New York, NY

ER -

Holmström S, Laukkanen A, Rantala J, Kolari K, Keinänen H, Lehtinen O. Modelling and verification of creep strain and exhaustion in a welded steam mixer. In Proceedings of the ASME 2008 Pressure Vessels & Piping Conference, PVP 2008. Vol. 7. New York, NY: American Society of Mechanical Engineers ASME. 2008. p. 505-510 https://doi.org/10.1115/PVP2008-61028