Nonwoven Fabrics from Agricultural and Industrial Waste for Acoustic and Thermal Insulation Applications

Natural fibers are increasingly being used to make nonwoven fabrics, substituting synthetic materials for environmental and economic reasons. In this study, a series of needle-punched nonwoven fabrics were made by extracting fibers from coffee husks and blending them with a proportion of spinning waste consisting of cotton fibers and another five different natural fibers. This work investigates the coefficient of sound absorption, thermal conductivity, areal density, thickness, and air permeability. Overall, the sound absorption properties of the produced nonwoven fabric depend on the blend proportion and the number of layers. The results from the fabric containing nettle and banana fibers demonstrate a much-improved sound absorption coefficient. These results have been compared with those of commercially available nonwoven fabrics that are manufactured from polyester and polyurethane foam. The thermal conductivities of the fabrics made with nettle and coir were the highest and lowest, respectively. This is because of the fiber linear density, but all in all, fibers extracted from coffee husks show significantly promising potential for scaling up to replace existing synthetic fibers.