Optimizing coated contacts by 3D FEW modelling and fracture toughness determination

Kenneth Holmberg (Corresponding author), Anssi Laukkanen, Helena Ronkainen, Kim Wallin, Jari Koskinen

    Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

    Abstract

    A general approach to controlling and modelling friction and wear in sliding contacts with coated surfaces is presented. The tribological aspects of the main material parameters, elasticity, plasticity and fracture are discussed. The contact condition with a rigid sphere sliding over a steel plate coated with a very thin hard coating is analyzed. The dominant parameters for friction and wear performance are identified and the appropriate material parameters needed for controlling the tribological contact is proposed. A Three Dimensional Finite Element Method (3D FEM) model has been developed for calculating both the first principal stress distribution and real stress components in the scratch tester contact of a diamond spherical tip moving with increased load on a titanium nitride (TiN) coated steel surface. The three dimensional model is comprehensive in that sense that it considers elastic, plastic and fracture behaviour of the contacting surfaces. Three main regions of stress concentration during the scratching action are identified and shown by simulated stress animations. The loading mechanisms and the stress development in each of these regions are described. The first cracks to occur on the surface of a steel plate coated with a 2 micrometer thick TiN coating sliding against a spherical diamond tip are shown. They are in an angular direction to the formed contact groove at the side edge of the groove due to the two directional high stresses in the side-stress region. This corresponds to empirical observations. By identifying from a scratch experiment the location of the first crack and using this as input data can the fracture toughness of the coating be determined. The influence of the coating thickness and elastic modulus on the stresses and strains generated during the sliding process is demonstrated.

    Original languageEnglish
    Title of host publicationProceedings of the World Tribology Congress III - 2005
    PublisherAmerican Society of Mechanical Engineers ASME
    Pages295-296
    Volume2
    ISBN (Print)0-7918-4202-9, 978-0-7918-4202-7
    DOIs
    Publication statusPublished - 1 Dec 2005
    MoE publication typeA4 Article in a conference publication
    Event2005 World Tribology Congress III - Washington, D.C., United States
    Duration: 12 Sep 200516 Sep 2005

    Conference

    Conference2005 World Tribology Congress III
    CountryUnited States
    CityWashington, D.C.
    Period12/09/0516/09/05

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  • Cite this

    Holmberg, K., Laukkanen, A., Ronkainen, H., Wallin, K., & Koskinen, J. (2005). Optimizing coated contacts by 3D FEW modelling and fracture toughness determination. In Proceedings of the World Tribology Congress III - 2005 (Vol. 2, pp. 295-296). American Society of Mechanical Engineers ASME. https://doi.org/10.1115/WTC2005-64137