Pilot-scale foam and cast-coated nanocellulose filters for water treatment

A large variety of substances, for instance heavy metal ions from different sources including mining, industry, and agricultural activities, pollute fresh water sources. Bio-based adsorbents, such as cellulose nanofibers (CNF), have recently been introduced in the process of treating water to remove hazardous pollutants primarily owing to their natural abundance, non-toxicity, and renewability. Surface modification of CNF, e.g. by catalytically oxidising the primary C6-OH groups of CNF selectively into carboxylic (COO⁻) groups with TEMPO, yields materials that are effective in adsorbing positively charged heavy metal ions, e.g. Cu ions. However, to utilise CNF in continuous processes beyond static, batch-wise adsorption, in particular on (pre-)industrial scale, they need to be immobilised on filter substrates in thin layers and an efficient manner. In this work, we report bio-adsorbent-based filters prepared by coating TEMPO-CNF on viscose filters using two different pilot-scale coating approaches, foam and cast coating. The performance of TEMPO-CNF filters was evaluated in terms of their water permeance as well as adsorption of metal ions including Cu(II) and Ca(II). By foam coating thin layers could be fabricated in a time efficient way facilitating high adsorption capacities (52 mg g⁻¹), whilst by cast coating higher amounts of TEMPO-CNF could be deposited allowing for adsorbing higher absolute amounts (280 mg m⁻²) of heavy metal ions. Graphical abstract: (Figure presented.)