Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings

Erja Turunen, Tommi Varis, Tom E. Gustafsson, Simo-Pekka Hannula, Jari Keskinen, Pertti Lintunen, Teppo Fält

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

Abstract

Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials. Especially with ceramic materials decreasing of grain size has been found to be favourable. Nanocrystalline materials offer better thermal shock resistance, lower thermal conductivity and better wear resistance than their conventional counterparts. For nanostrucutured bulk composites with nanosized metal precipitations in the nanocrystalline ceramic matrix improved fracture toughness properties have also been reported. An increasing effort has been made to transfer such improvements also into thermal sprayed ceramic coatings. Mainly work has been carried out with plasma spray systems, but recently it has been shown that HVOF (High Velocity Oxy-Fuel) process can produce much denser coatings and hence better environmental protection capacity. In this paper we describe the development of HVOF sprayed nanocrystalline Al2O3-composite coatings, where the grain size of Al2O3 has been decreased and a few percents of alloying elements has been added in order to toughen the coating.
Original languageEnglish
Title of host publicationProceedings of 16th International Plansee Seminar
Subtitle of host publicationPowder metallurgical high performance materials
Place of PublicationReutte
Pages422 - 433
Volume1
Publication statusPublished - 2005
MoE publication typeA4 Article in a conference publication
Event16th International Plansee Seminar - Reutte, Austria
Duration: 30 May 20053 Jun 2005

Conference

Conference16th International Plansee Seminar
CountryAustria
CityReutte
Period30/05/053/06/05

Fingerprint

ceramic coatings
sprayed coatings
coatings
optimization
nanocrystals
grain size
ceramics
shock resistance
composite materials
thermal shock
fracture strength
wear resistance
alloying
sprayers
thermal conductivity
mechanical properties
matrices
metals

Keywords

  • thermal spraying
  • HVOF
  • process optimization
  • alumina
  • coatings
  • ceramic coatings
  • nanostructures

Cite this

Turunen, E., Varis, T., Gustafsson, T. E., Hannula, S-P., Keskinen, J., Lintunen, P., & Fält, T. (2005). Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings. In Proceedings of 16th International Plansee Seminar: Powder metallurgical high performance materials (Vol. 1, pp. 422 - 433). Reutte.
Turunen, Erja ; Varis, Tommi ; Gustafsson, Tom E. ; Hannula, Simo-Pekka ; Keskinen, Jari ; Lintunen, Pertti ; Fält, Teppo. / Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings. Proceedings of 16th International Plansee Seminar: Powder metallurgical high performance materials . Vol. 1 Reutte, 2005. pp. 422 - 433
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title = "Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings",
abstract = "Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials. Especially with ceramic materials decreasing of grain size has been found to be favourable. Nanocrystalline materials offer better thermal shock resistance, lower thermal conductivity and better wear resistance than their conventional counterparts. For nanostrucutured bulk composites with nanosized metal precipitations in the nanocrystalline ceramic matrix improved fracture toughness properties have also been reported. An increasing effort has been made to transfer such improvements also into thermal sprayed ceramic coatings. Mainly work has been carried out with plasma spray systems, but recently it has been shown that HVOF (High Velocity Oxy-Fuel) process can produce much denser coatings and hence better environmental protection capacity. In this paper we describe the development of HVOF sprayed nanocrystalline Al2O3-composite coatings, where the grain size of Al2O3 has been decreased and a few percents of alloying elements has been added in order to toughen the coating.",
keywords = "thermal spraying, HVOF, process optimization, alumina, coatings, ceramic coatings, nanostructures",
author = "Erja Turunen and Tommi Varis and Gustafsson, {Tom E.} and Simo-Pekka Hannula and Jari Keskinen and Pertti Lintunen and Teppo F{\"a}lt",
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Turunen, E, Varis, T, Gustafsson, TE, Hannula, S-P, Keskinen, J, Lintunen, P & Fält, T 2005, Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings. in Proceedings of 16th International Plansee Seminar: Powder metallurgical high performance materials . vol. 1, Reutte, pp. 422 - 433, 16th International Plansee Seminar, Reutte, Austria, 30/05/05.

Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings. / Turunen, Erja; Varis, Tommi; Gustafsson, Tom E.; Hannula, Simo-Pekka; Keskinen, Jari; Lintunen, Pertti; Fält, Teppo.

Proceedings of 16th International Plansee Seminar: Powder metallurgical high performance materials . Vol. 1 Reutte, 2005. p. 422 - 433.

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

TY - GEN

T1 - Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings

AU - Turunen, Erja

AU - Varis, Tommi

AU - Gustafsson, Tom E.

AU - Hannula, Simo-Pekka

AU - Keskinen, Jari

AU - Lintunen, Pertti

AU - Fält, Teppo

N1 - Project code: G3SU00865

PY - 2005

Y1 - 2005

N2 - Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials. Especially with ceramic materials decreasing of grain size has been found to be favourable. Nanocrystalline materials offer better thermal shock resistance, lower thermal conductivity and better wear resistance than their conventional counterparts. For nanostrucutured bulk composites with nanosized metal precipitations in the nanocrystalline ceramic matrix improved fracture toughness properties have also been reported. An increasing effort has been made to transfer such improvements also into thermal sprayed ceramic coatings. Mainly work has been carried out with plasma spray systems, but recently it has been shown that HVOF (High Velocity Oxy-Fuel) process can produce much denser coatings and hence better environmental protection capacity. In this paper we describe the development of HVOF sprayed nanocrystalline Al2O3-composite coatings, where the grain size of Al2O3 has been decreased and a few percents of alloying elements has been added in order to toughen the coating.

AB - Improved mechanical properties have widely been demonstrated for bulk nanocrystalline materials. Especially with ceramic materials decreasing of grain size has been found to be favourable. Nanocrystalline materials offer better thermal shock resistance, lower thermal conductivity and better wear resistance than their conventional counterparts. For nanostrucutured bulk composites with nanosized metal precipitations in the nanocrystalline ceramic matrix improved fracture toughness properties have also been reported. An increasing effort has been made to transfer such improvements also into thermal sprayed ceramic coatings. Mainly work has been carried out with plasma spray systems, but recently it has been shown that HVOF (High Velocity Oxy-Fuel) process can produce much denser coatings and hence better environmental protection capacity. In this paper we describe the development of HVOF sprayed nanocrystalline Al2O3-composite coatings, where the grain size of Al2O3 has been decreased and a few percents of alloying elements has been added in order to toughen the coating.

KW - thermal spraying

KW - HVOF

KW - process optimization

KW - alumina

KW - coatings

KW - ceramic coatings

KW - nanostructures

M3 - Conference article in proceedings

VL - 1

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EP - 433

BT - Proceedings of 16th International Plansee Seminar

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Turunen E, Varis T, Gustafsson TE, Hannula S-P, Keskinen J, Lintunen P et al. Process optimization and performance of nanoreinforced HVOF-sprayed ceramic coatings. In Proceedings of 16th International Plansee Seminar: Powder metallurgical high performance materials . Vol. 1. Reutte. 2005. p. 422 - 433