Productive use of steelmaking by-product in environmental applications (I): Mineralogy and major and trace element geochemistry

G. B. Douglas, L. A. Wendling, S. Coleman

Research output: Contribution to journalArticleScientificpeer-review

4 Citations (Scopus)

Abstract

Geochemical and mineralogical characterisation of steel-making by-products is essential to understand their long-term behaviour and their potential use as environmental amendments or construction materials. A steel-making by-product generated in Western Australia from iron ore smelting, HIsmelt, has been extensively characterised in terms of its major and trace element geochemistry and mineralogy. More than 95% of the HIsmelt steel-making by-product is accounted for by the major element oxides CaO (ca. 38%), SiO 2 (ca. 31%), Al 2O 3 (ca. 13-15%), MgO (ca. 7-10%) and FeO (ca. 6%). Compared to other steel-making by-products produced worldwide, the HIsmelt steel-making by-product has a similar major element geochemistry; however, trace element concentrations in the HIsmelt by-product rarely exceed the mean concentrations reported for steel-making by-products generated elsewhere. Only Ba and V concentrations are sometimes higher in the HIsmelt by-product. There are distinct differences within in the HIsmelt by-product mineralogy based on hand specimen grain size classification and combined scanning electron microscopy/statistical analysis despite the samples having similar geochemical compositions. The majority of mineralogical variation of individual HIsmelt by-product samples can be explained by a solid-solution series involving the mineral end members monticellite-akermanite-gehlenite-merwinite [CaMgSiO 4-Ca 2MgSi 2O 7-Ca 2Al 2SiO 7-Ca 3Mg(SiO 4) 2]. These minerals typically constitute 70-90% of the mineralogy in coarse to medium-grained samples and only 37% in fine-grained samples, with a corresponding decline in pore volume from 10.7 to 0.3%. This mineral suite is also consistent with inferred mineral end member compositions present in ternary phase diagrams of major and trace element oxides. The coarser-grained HIsmelt by-product samples may also contain periclase (MgO) and/or enstatite (MgSiO 3), the latter also inferred by X-ray diffraction analysis and derived from dolomite (CaMgCO 3) decomposition during smelting. Zircon (ZrO 2) is a common trace to dominant mineralogical component in the coarser-grained HIsmelt by-product. In contrast, finer-grained HIsmelt by-product generally has more diverse mineralogy and may also contain spinel (MgAl 2O 4), hercynite (FeAl 2O 4), ilmenite (FeTiO 3), and perovskite (CaTiO 3).

Original languageEnglish
Pages (from-to)49-56
JournalMinerals Engineering
Volume35
DOIs
Publication statusPublished - 1 Aug 2012
MoE publication typeA1 Journal article-refereed

Fingerprint

Geochemistry
Mineralogy
Steelmaking
Trace Elements
Trace elements
Byproducts
mineralogy
geochemistry
trace element
Steel
steel
Minerals
Smelting
smelting
mineral
by-product
Oxides
oxide
hercynite
periclase

Keywords

  • Classification
  • Environmental
  • Iron ore
  • Mineral processing

Cite this

@article{eac890ac945145189f50fb597e56ca62,
title = "Productive use of steelmaking by-product in environmental applications (I): Mineralogy and major and trace element geochemistry",
abstract = "Geochemical and mineralogical characterisation of steel-making by-products is essential to understand their long-term behaviour and their potential use as environmental amendments or construction materials. A steel-making by-product generated in Western Australia from iron ore smelting, HIsmelt, has been extensively characterised in terms of its major and trace element geochemistry and mineralogy. More than 95{\%} of the HIsmelt steel-making by-product is accounted for by the major element oxides CaO (ca. 38{\%}), SiO 2 (ca. 31{\%}), Al 2O 3 (ca. 13-15{\%}), MgO (ca. 7-10{\%}) and FeO (ca. 6{\%}). Compared to other steel-making by-products produced worldwide, the HIsmelt steel-making by-product has a similar major element geochemistry; however, trace element concentrations in the HIsmelt by-product rarely exceed the mean concentrations reported for steel-making by-products generated elsewhere. Only Ba and V concentrations are sometimes higher in the HIsmelt by-product. There are distinct differences within in the HIsmelt by-product mineralogy based on hand specimen grain size classification and combined scanning electron microscopy/statistical analysis despite the samples having similar geochemical compositions. The majority of mineralogical variation of individual HIsmelt by-product samples can be explained by a solid-solution series involving the mineral end members monticellite-akermanite-gehlenite-merwinite [CaMgSiO 4-Ca 2MgSi 2O 7-Ca 2Al 2SiO 7-Ca 3Mg(SiO 4) 2]. These minerals typically constitute 70-90{\%} of the mineralogy in coarse to medium-grained samples and only 37{\%} in fine-grained samples, with a corresponding decline in pore volume from 10.7 to 0.3{\%}. This mineral suite is also consistent with inferred mineral end member compositions present in ternary phase diagrams of major and trace element oxides. The coarser-grained HIsmelt by-product samples may also contain periclase (MgO) and/or enstatite (MgSiO 3), the latter also inferred by X-ray diffraction analysis and derived from dolomite (CaMgCO 3) decomposition during smelting. Zircon (ZrO 2) is a common trace to dominant mineralogical component in the coarser-grained HIsmelt by-product. In contrast, finer-grained HIsmelt by-product generally has more diverse mineralogy and may also contain spinel (MgAl 2O 4), hercynite (FeAl 2O 4), ilmenite (FeTiO 3), and perovskite (CaTiO 3).",
keywords = "Classification, Environmental, Iron ore, Mineral processing",
author = "Douglas, {G. B.} and Wendling, {L. A.} and S. Coleman",
year = "2012",
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doi = "10.1016/j.mineng.2012.04.013",
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}

Productive use of steelmaking by-product in environmental applications (I) : Mineralogy and major and trace element geochemistry. / Douglas, G. B.; Wendling, L. A.; Coleman, S.

In: Minerals Engineering, Vol. 35, 01.08.2012, p. 49-56.

Research output: Contribution to journalArticleScientificpeer-review

TY - JOUR

T1 - Productive use of steelmaking by-product in environmental applications (I)

T2 - Mineralogy and major and trace element geochemistry

AU - Douglas, G. B.

AU - Wendling, L. A.

AU - Coleman, S.

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