Removal of Pyrrhotite from High-Sulphur Tailings Utilising Non-Oxidative H2SO4 Leaching

Tailings are a residual material stream produced in the mineral processing of ores. They may contain a major sulphide content that increases the risk of acid rock drainage (ARD) but may also host valuable metals. Tank bioleaching is a technically viable method to treat sulphide tailings. However, a significant pyrrhotite content may cause increased acid and oxidant consumption and result in longer retention times in a bioleaching process. In this work, non-oxidative H₂SO₄ leaching of pyrrhotite is studied for high-sulphur tailings, both as a pre-treatment method and to consider the recovery possibilities of Fe and S. Continuous mode validation tests, conducted at 90 °C, pH 1.0 and 106 min retention time, resulted in a complete pyrrhotite dissolution with 427 kg/t acid consumption (as 95% H₂SO₄). Unwanted dissolution of Ni and Zn was taking place with a leaching yield of 21.5% and 13.5%, respectively, while Co and Cu dissolution was negligible. The continuous mode tests signalled that by shortening the retention time, Ni dissolution could be dramatically decreased. The non-oxidative pyrrhotite leaching produced a H₂S-rich gas stream, which could be utilised in later metals’ recovery processes after bioleaching to precipitate (CoNi)S, ZnS and CuS products. The non-oxidative pyrrhotite leaching also produced a FeSO₄ solution, with approximately 20 g/L of Fe.