Roll-to-roll pilot nanoimprinting process for backlight devices

Tapio Mäkelä (Corresponding Author), Tomi Haatainen

    Research output: Contribution to journalArticleScientificpeer-review

    20 Citations (Scopus)


    A pilot scale roll-to-roll manufacturing process for backlight devices was demonstrated using Poly(methyl methacrylate) (PMMA) film. Backlight device (28 × 28) mm2 consist more than 78,000 binary elements with different orientation. Each element has 40 trenches with 5 μm width and 1.3 μm thick, totally 3.1 million trenches in one device. These devices can be used for display illumination in various applications when three LED is connected on the other end of the device. More than 1000 device was printed on 50 mm wide 375 μm thick PMMA web using custom made nanoimprinting equipment. These devices demonstrate a high throughput and a low cost production possibility for micron- and submicron optical structures.

    The printed patterns were analysed by using optical microscopy, atomic force microscopy (AFM) and confocal microscopy. The backlight device after LED integration was characterized using luminescence measurements. The three surface mounted LED is connect to the upper side of printed PMMA device to give light in the polymer film. To collect statistics, every 50th sample was analysed. The pattern replication is good and the depth of the imprinted structure is typically in the range of 1.2–1.4 μm when limits for working device is ca. 1.0 μm. The optical properties of the analysed devices show good homogeneity inside one device. The standard deviation for the measured luminescence values for all devices was within 17% which is still acceptable for final production. No drastic wearing of the stamp can be seen after pilot manufacturing.

    Original languageEnglish
    Pages (from-to)89-91
    Number of pages3
    JournalMicroelectronic Engineering
    Publication statusPublished - 2012
    MoE publication typeA1 Journal article-refereed
    Event37th International Conference on Micro- and Nano-Engineering, MNE 2011 - Berlin, Germany
    Duration: 19 Sept 201123 Sept 2011
    Conference number: 37


    • Backlight
    • hot embossing
    • nanoimprinting
    • PMMA
    • roll-to-roll


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