Roll-to-roll UV nanoimprinting using flexible polymer stamp

Research output: Contribution to conferenceConference articleScientificpeer-review

Abstract

Alternatives for a method to produce organic electronics, optoelectronics and functional surfaces with low cost and high throughput have been recently developed actively. Imprinting of a large area requires relative high force and may also cause high adhesion force making the demolding difficult. Roll-to-roll UV imprinting represents an excellent alternative for a low pressure and adhesion force process. In this work we demonstrate the fabrication of roll-to-roll UV stamps and a process for continuous roll-to-roll UV nanoimprinting. We have used a custom made nanoimprinter device to demonstrate the stamp preparation and manufacturing of polymer structures. The flexible UV stamps were produced by roll-to-roll nanoimprinting on fluorinated mold material (F-template) on polycarbonate substrate from Asahi Glass, or on cellulose acetate film from Clarifoil. The mold material was patterned with conventional thermal roll-to-roll nanoimprinting process using a flexible Ni-master as a stamp. The approach allows us to prepare tens of UV molds for further processing. Patterned templates were cut off from the web and wrapped on the two printing rolls thereby making a “printing belt”. This belt works as a mold for roll-to-roll UV nanoimprinting. Patterned F-template is wrapped around two metallic cylinders and about 10 cm long contact area with the web can be achieved. Fluorinated phosensitive polymer NIF-A from Asahi Glass Co or Ormoclad from micro resist technology GmbH coated on the polymer web were used as UV resists. The web was coated with the resist using reverse gravure coating method. Resist was cured by a UV-exposure unit (EFOS Ultracure 100ss). Printing speed of 0.1 - 0.2 m/min (corresponding to 30 s curing time) and pressure less than 0.1 MPa were used in the process.
Original languageEnglish
Publication statusPublished - 2009
MoE publication typeNot Eligible
Event8th International Conference on Nanoimprint and Nanoprint Technology, NNT09 - San Jose, United States
Duration: 11 Nov 200913 Nov 2009

Conference

Conference8th International Conference on Nanoimprint and Nanoprint Technology, NNT09
Abbreviated titleNNT 2009
CountryUnited States
CitySan Jose
Period11/11/0913/11/09

Fingerprint

Rolls (machine components)
Printing
Polymers
polycarbonate
Fluorocarbon Polymers
Adhesion
Glass
Molds
Optoelectronic devices
Curing
Electronic equipment
Throughput
Fabrication
Coatings
Substrates
Processing
Costs

Keywords

  • Nanoimprinting
  • roll-to-roll
  • UV roll-to-roll

Cite this

Mäkelä, T., Haatainen, T., Ahopelto, J., & Kawaguchi, Y. (2009). Roll-to-roll UV nanoimprinting using flexible polymer stamp. Paper presented at 8th International Conference on Nanoimprint and Nanoprint Technology, NNT09, San Jose, United States.
Mäkelä, Tapio ; Haatainen, Tomi ; Ahopelto, Jouni ; Kawaguchi, Y. / Roll-to-roll UV nanoimprinting using flexible polymer stamp. Paper presented at 8th International Conference on Nanoimprint and Nanoprint Technology, NNT09, San Jose, United States.
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abstract = "Alternatives for a method to produce organic electronics, optoelectronics and functional surfaces with low cost and high throughput have been recently developed actively. Imprinting of a large area requires relative high force and may also cause high adhesion force making the demolding difficult. Roll-to-roll UV imprinting represents an excellent alternative for a low pressure and adhesion force process. In this work we demonstrate the fabrication of roll-to-roll UV stamps and a process for continuous roll-to-roll UV nanoimprinting. We have used a custom made nanoimprinter device to demonstrate the stamp preparation and manufacturing of polymer structures. The flexible UV stamps were produced by roll-to-roll nanoimprinting on fluorinated mold material (F-template) on polycarbonate substrate from Asahi Glass, or on cellulose acetate film from Clarifoil. The mold material was patterned with conventional thermal roll-to-roll nanoimprinting process using a flexible Ni-master as a stamp. The approach allows us to prepare tens of UV molds for further processing. Patterned templates were cut off from the web and wrapped on the two printing rolls thereby making a “printing belt”. This belt works as a mold for roll-to-roll UV nanoimprinting. Patterned F-template is wrapped around two metallic cylinders and about 10 cm long contact area with the web can be achieved. Fluorinated phosensitive polymer NIF-A from Asahi Glass Co or Ormoclad from micro resist technology GmbH coated on the polymer web were used as UV resists. The web was coated with the resist using reverse gravure coating method. Resist was cured by a UV-exposure unit (EFOS Ultracure 100ss). Printing speed of 0.1 - 0.2 m/min (corresponding to 30 s curing time) and pressure less than 0.1 MPa were used in the process.",
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Mäkelä, T, Haatainen, T, Ahopelto, J & Kawaguchi, Y 2009, 'Roll-to-roll UV nanoimprinting using flexible polymer stamp' Paper presented at 8th International Conference on Nanoimprint and Nanoprint Technology, NNT09, San Jose, United States, 11/11/09 - 13/11/09, .

Roll-to-roll UV nanoimprinting using flexible polymer stamp. / Mäkelä, Tapio; Haatainen, Tomi; Ahopelto, Jouni; Kawaguchi, Y.

2009. Paper presented at 8th International Conference on Nanoimprint and Nanoprint Technology, NNT09, San Jose, United States.

Research output: Contribution to conferenceConference articleScientificpeer-review

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AU - Mäkelä, Tapio

AU - Haatainen, Tomi

AU - Ahopelto, Jouni

AU - Kawaguchi, Y.

N1 - Project code: 21975

PY - 2009

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N2 - Alternatives for a method to produce organic electronics, optoelectronics and functional surfaces with low cost and high throughput have been recently developed actively. Imprinting of a large area requires relative high force and may also cause high adhesion force making the demolding difficult. Roll-to-roll UV imprinting represents an excellent alternative for a low pressure and adhesion force process. In this work we demonstrate the fabrication of roll-to-roll UV stamps and a process for continuous roll-to-roll UV nanoimprinting. We have used a custom made nanoimprinter device to demonstrate the stamp preparation and manufacturing of polymer structures. The flexible UV stamps were produced by roll-to-roll nanoimprinting on fluorinated mold material (F-template) on polycarbonate substrate from Asahi Glass, or on cellulose acetate film from Clarifoil. The mold material was patterned with conventional thermal roll-to-roll nanoimprinting process using a flexible Ni-master as a stamp. The approach allows us to prepare tens of UV molds for further processing. Patterned templates were cut off from the web and wrapped on the two printing rolls thereby making a “printing belt”. This belt works as a mold for roll-to-roll UV nanoimprinting. Patterned F-template is wrapped around two metallic cylinders and about 10 cm long contact area with the web can be achieved. Fluorinated phosensitive polymer NIF-A from Asahi Glass Co or Ormoclad from micro resist technology GmbH coated on the polymer web were used as UV resists. The web was coated with the resist using reverse gravure coating method. Resist was cured by a UV-exposure unit (EFOS Ultracure 100ss). Printing speed of 0.1 - 0.2 m/min (corresponding to 30 s curing time) and pressure less than 0.1 MPa were used in the process.

AB - Alternatives for a method to produce organic electronics, optoelectronics and functional surfaces with low cost and high throughput have been recently developed actively. Imprinting of a large area requires relative high force and may also cause high adhesion force making the demolding difficult. Roll-to-roll UV imprinting represents an excellent alternative for a low pressure and adhesion force process. In this work we demonstrate the fabrication of roll-to-roll UV stamps and a process for continuous roll-to-roll UV nanoimprinting. We have used a custom made nanoimprinter device to demonstrate the stamp preparation and manufacturing of polymer structures. The flexible UV stamps were produced by roll-to-roll nanoimprinting on fluorinated mold material (F-template) on polycarbonate substrate from Asahi Glass, or on cellulose acetate film from Clarifoil. The mold material was patterned with conventional thermal roll-to-roll nanoimprinting process using a flexible Ni-master as a stamp. The approach allows us to prepare tens of UV molds for further processing. Patterned templates were cut off from the web and wrapped on the two printing rolls thereby making a “printing belt”. This belt works as a mold for roll-to-roll UV nanoimprinting. Patterned F-template is wrapped around two metallic cylinders and about 10 cm long contact area with the web can be achieved. Fluorinated phosensitive polymer NIF-A from Asahi Glass Co or Ormoclad from micro resist technology GmbH coated on the polymer web were used as UV resists. The web was coated with the resist using reverse gravure coating method. Resist was cured by a UV-exposure unit (EFOS Ultracure 100ss). Printing speed of 0.1 - 0.2 m/min (corresponding to 30 s curing time) and pressure less than 0.1 MPa were used in the process.

KW - Nanoimprinting

KW - roll-to-roll

KW - UV roll-to-roll

M3 - Conference article

ER -

Mäkelä T, Haatainen T, Ahopelto J, Kawaguchi Y. Roll-to-roll UV nanoimprinting using flexible polymer stamp. 2009. Paper presented at 8th International Conference on Nanoimprint and Nanoprint Technology, NNT09, San Jose, United States.