SEM Investigation of Zinc Whiskers on Hot-dip Galvanized Coatings and Bright Electroplated Coatings

Reima Lahtinen, Tom E. Gustafsson

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientificpeer-review

1 Citation (Scopus)

Abstract

Whisker growth was observed on hot dip galvanised (HDG) zinc and blue
chromated bright zinc plate. passivated with blue chrome passivate. For HDG,
whisker growth predominated on dull areas, where grain size was small and
compressive stresses were present. In electroplating, brighteners produce
small crystals and shiny surfaces. SEM analysis showed the presence of
chlorine and sulphur. In areas of whisker growth, the chlorine peak was
stronger than that of sulphur. Small zinc crystals and surface corrosion by
chlorides favour whisker growth. Sulphur is related to filament growth.
Although the conditions necessary to produce whiskers are similar on HDG
and plated zinc, the filaments themselves differ. On plated zinc, they are
smooth and consist of pure zinc. HDG filaments are rough and contain iron
and thus are brittle and prone to breakage.
Original languageEnglish
Title of host publicationSUR/FIN 2006 Technical Conference
Subtitle of host publicationTrack III: Zinc and Zinc Alloys
PublisherAmerican Electroplaters and Surface Finishers Society (AESF)
Pages280-292
Publication statusPublished - 2006
MoE publication typeA4 Article in a conference publication
EventSUR/FIN 2006 Technical Conference - Milwaukee, United States
Duration: 18 Sept 200621 Sept 2006

Conference

ConferenceSUR/FIN 2006 Technical Conference
Country/TerritoryUnited States
CityMilwaukee
Period18/09/0621/09/06

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