Simulation-based design process of smart machines

Mikko Lehtonen (Editor), Tiina Ahlroos, Göran Granholm, Jari Halme, Mikko Hiirsalmi, Matti Jussila, Petri Kaarmila, Kai Katajamäki, Juha Kortelainen, Sirpa Launis, Simo Pekka Leino, Urho Pulkkinen, Risto Parikka, Juha Sääski, Juhani Viitaniemi, Asko Rouvinen, Olli Alkkiomäki, Tero Eskola, Juha Kilkki, Pasi KorkealaaksoTeppo Lehtinen, Mika Hyvönen

Research output: Book/ReportReport

Abstract

This publication is intended to serve as a key to the results of the research project 'Simulation-based design process of smart machines (KONEMASINA)'. The basic idea of the project was that the simultaneous design of different technical processes is inevitable in order to develop modern, optimized products. The project had three principal themes: simulation-based design, control of machine reliability and operability and the interaction between these two. The project included development of simulation-based design processes and particularly application of computer simulation tools and methods on these processes, and actual modelling- and simulation-related practices in managing complex sub-models as well as an overall system simulation model base. Methods and tools were developed for the use of real-time simulators and virtual technologies in the product development process, such as condition monitoring, operator training and determination of a customer's needs regarding new procedures and products. The practical process of determining dynamic properties of components for simulation work was developed. This study aims to enhanced simulation model with adequate methods and tools focused on an interactive human machine system. A new concept for model- and simulation-based machine operability and reliability was studied. This publication also represents methods for reliability analysis and real time simulation applications, as well as load monitoring applications and solutions for estimating remaining lifetime. Methods to control safety and reliability in product design, applications of probability-based design methods and ways to control various uncertainties were studied.

Original languageEnglish
PublisherVTT Technical Research Centre of Finland
Number of pages184
ISBN (Electronic)978-951-38-6810-9
ISBN (Print)951-38-6809-5
Publication statusPublished - 31 Oct 2006
MoE publication typeNot Eligible

Publication series

SeriesVTT Tiedotteita - Meddelanden - Research Notes
Number2349
ISSN1235-0605

Fingerprint

Man machine systems
Condition monitoring
Reliability analysis
Product design
Product development
Simulators
Monitoring
Computer simulation
Uncertainty

Keywords

  • Condition monitoring
  • Dynamic properties
  • Erconomics
  • Machine design
  • Man-machine systems
  • Modelling
  • Real-time simulation
  • Reliability
  • Risk analysis
  • Shock and vibration isolators
  • Simulation
  • Smart machines
  • Sub-systems

Cite this

Lehtonen, M. (Ed.), Ahlroos, T., Granholm, G., Halme, J., Hiirsalmi, M., Jussila, M., ... Hyvönen, M. (2006). Simulation-based design process of smart machines. VTT Technical Research Centre of Finland. VTT Tiedotteita - Meddelanden - Research Notes, No. 2349
Lehtonen, Mikko (Editor) ; Ahlroos, Tiina ; Granholm, Göran ; Halme, Jari ; Hiirsalmi, Mikko ; Jussila, Matti ; Kaarmila, Petri ; Katajamäki, Kai ; Kortelainen, Juha ; Launis, Sirpa ; Leino, Simo Pekka ; Pulkkinen, Urho ; Parikka, Risto ; Sääski, Juha ; Viitaniemi, Juhani ; Rouvinen, Asko ; Alkkiomäki, Olli ; Eskola, Tero ; Kilkki, Juha ; Korkealaakso, Pasi ; Lehtinen, Teppo ; Hyvönen, Mika. / Simulation-based design process of smart machines. VTT Technical Research Centre of Finland, 2006. 184 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 2349).
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Lehtonen, M (ed.), Ahlroos, T, Granholm, G, Halme, J, Hiirsalmi, M, Jussila, M, Kaarmila, P, Katajamäki, K, Kortelainen, J, Launis, S, Leino, SP, Pulkkinen, U, Parikka, R, Sääski, J, Viitaniemi, J, Rouvinen, A, Alkkiomäki, O, Eskola, T, Kilkki, J, Korkealaakso, P, Lehtinen, T & Hyvönen, M 2006, Simulation-based design process of smart machines. VTT Tiedotteita - Meddelanden - Research Notes, no. 2349, VTT Technical Research Centre of Finland.

Simulation-based design process of smart machines. / Lehtonen, Mikko (Editor); Ahlroos, Tiina; Granholm, Göran; Halme, Jari; Hiirsalmi, Mikko; Jussila, Matti; Kaarmila, Petri; Katajamäki, Kai; Kortelainen, Juha; Launis, Sirpa; Leino, Simo Pekka; Pulkkinen, Urho; Parikka, Risto; Sääski, Juha; Viitaniemi, Juhani; Rouvinen, Asko; Alkkiomäki, Olli; Eskola, Tero; Kilkki, Juha; Korkealaakso, Pasi; Lehtinen, Teppo; Hyvönen, Mika.

VTT Technical Research Centre of Finland, 2006. 184 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 2349).

Research output: Book/ReportReport

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AU - Ahlroos, Tiina

AU - Granholm, Göran

AU - Halme, Jari

AU - Hiirsalmi, Mikko

AU - Jussila, Matti

AU - Kaarmila, Petri

AU - Katajamäki, Kai

AU - Kortelainen, Juha

AU - Launis, Sirpa

AU - Leino, Simo Pekka

AU - Pulkkinen, Urho

AU - Parikka, Risto

AU - Sääski, Juha

AU - Viitaniemi, Juhani

AU - Rouvinen, Asko

AU - Alkkiomäki, Olli

AU - Eskola, Tero

AU - Kilkki, Juha

AU - Korkealaakso, Pasi

AU - Lehtinen, Teppo

AU - Hyvönen, Mika

A2 - Lehtonen, Mikko

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AB - This publication is intended to serve as a key to the results of the research project 'Simulation-based design process of smart machines (KONEMASINA)'. The basic idea of the project was that the simultaneous design of different technical processes is inevitable in order to develop modern, optimized products. The project had three principal themes: simulation-based design, control of machine reliability and operability and the interaction between these two. The project included development of simulation-based design processes and particularly application of computer simulation tools and methods on these processes, and actual modelling- and simulation-related practices in managing complex sub-models as well as an overall system simulation model base. Methods and tools were developed for the use of real-time simulators and virtual technologies in the product development process, such as condition monitoring, operator training and determination of a customer's needs regarding new procedures and products. The practical process of determining dynamic properties of components for simulation work was developed. This study aims to enhanced simulation model with adequate methods and tools focused on an interactive human machine system. A new concept for model- and simulation-based machine operability and reliability was studied. This publication also represents methods for reliability analysis and real time simulation applications, as well as load monitoring applications and solutions for estimating remaining lifetime. Methods to control safety and reliability in product design, applications of probability-based design methods and ways to control various uncertainties were studied.

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KW - Dynamic properties

KW - Erconomics

KW - Machine design

KW - Man-machine systems

KW - Modelling

KW - Real-time simulation

KW - Reliability

KW - Risk analysis

KW - Shock and vibration isolators

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M3 - Report

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Lehtonen M, (ed.), Ahlroos T, Granholm G, Halme J, Hiirsalmi M, Jussila M et al. Simulation-based design process of smart machines. VTT Technical Research Centre of Finland, 2006. 184 p. (VTT Tiedotteita - Meddelanden - Research Notes; No. 2349).