Specific energy consumption of vacuum filtration: Experimental evaluation using a pilot-scale horizontal belt filter

Manu Huttunen, Lauri Nygren, Teemu Kinnarinen, Bjarne Ekberg, Tuomo Lindh, Jero Ahola, Vesa Karvonen, Antti Häkkinen

Research output: Contribution to journalArticleScientificpeer-review

1 Citation (Scopus)

Abstract

Horizontal vacuum belt filters are used for continuous solid–liquid separation in a wide variety of industrial processes. Despite the low pressure difference (usually Δp < 0.8 bar), the high air pumping requirement to maintain the pressure difference results in considerable energy consumption. In this article, the specific energy consumption of vacuum filtration and air flow rates of a pilot-scale horizontal vacuum belt filter unit are investigated. The results show that a claw-type vacuum pump consumes only half the energy compared to a conventional liquid ring vacuum pump at corresponding operating points. A comparison between the specific energy consumption of vacuum filtration and thermal drying of the filter cake to zero moisture revealed that vacuum filtration accounted for less than half of the total energy consumption in the applied experimental conditions at Δp = 0.2–0.5 bar. The majority of the total pumping requirement of the pilot-scale filter resulted from leaks, and only 2–25% of the air flow found its way through the cake and the filter medium. The results suggest that there is a combination of the pressure difference level and the mass of solids deposited per filtration area that together with thermal drying consumes the least amount of energy per solids mass.

Original languageEnglish
Pages (from-to)460-475
Number of pages16
JournalDrying Technology
Volume38
Issue number4
Early online date7 Mar 2019
DOIs
Publication statusPublished - 11 Mar 2020
MoE publication typeA1 Journal article-refereed

Keywords

  • cake dewatering
  • energy conservation
  • horizontal vacuum belt filter
  • specific energy consumption
  • thermal drying
  • vacuum filtration

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