Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor

Aino Manninen; Janne Keränen; Jenni Pippuri-Mäkeläinen; Damijan Miljavec; Selma Čorović; Alen Alič; Urban  Rupnik; Mehrnaz Farzam Far; Timo Avikainen

doi:10.1109/ICEM49940.2020.9270686

Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor

Aino Manninen, Janne Keränen, Jenni Pippuri-Mäkeläinen, Damijan Miljavec, Selma Čorović, Alen Alič, Urban Rupnik, Mehrnaz Farzam Far, Timo Avikainen

BA2C04 Electrical powertrains and storage

Research output: Chapter in Book/Report/Conference proceeding › Conference article in proceedings › Scientific › peer-review

Abstract

We study the structural topology optimization (TO) of a high-speed electrical machine rotor. The electromagnetic design of the machine is taken as a starting point for the optimization. The optimization design space is chosen to be the area where the magnetic flux does not exceed the level of 0.6 T. The structural TO problem is formulated using material density TO and globally convergent method of moving asymptotes. Our objective is to minimize the mass of the rotor core with the upper limit of the total elastic strain energy as a constraint. The TO results in a lighter, i.e. compact, yet mechanically strong and feasible rotor design. It is confirmed by electromagnetic finite element analyses that the obtained TO design meets the expected electromechanical performance.

Original language	English
Title of host publication	2020 International Conference on Electrical Machines, ICEM
Publisher	IEEE Institute of Electrical and Electronic Engineers
Pages	1814-1819
Number of pages	6
ISBN (Electronic)	978-1-7281-9945-0
ISBN (Print)	978-1-7281-9946-7
DOIs	https://doi.org/10.1109/ICEM49940.2020.9270686
Publication status	Published - 23 Aug 2020
MoE publication type	A4 Article in a conference publication
Event	International Conference on Electrical Machines, ICEM 2020 - Virtual conference, Gothenburg, Sweden Duration: 23 Aug 2020 → 26 Aug 2020 https://icem2020.se/

Conference

Conference	International Conference on Electrical Machines, ICEM 2020
Country	Sweden
City	Gothenburg
Period	23/08/20 → 26/08/20
Internet address	https://icem2020.se/

Keywords

design optimization
electric machines
permanent magnet machines
rotors
structural engineering
stress
strain

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Manninen, A., Keränen, J., Pippuri-Mäkeläinen, J., Miljavec, D., Čorović, S., Alič, A., Rupnik, U., Farzam Far, M., & Avikainen, T. (2020). Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor. In 2020 International Conference on Electrical Machines, ICEM (pp. 1814-1819). [9270686] IEEE Institute of Electrical and Electronic Engineers. https://doi.org/10.1109/ICEM49940.2020.9270686

Manninen, Aino ; Keränen, Janne ; Pippuri-Mäkeläinen, Jenni ; Miljavec, Damijan ; Čorović, Selma ; Alič, Alen ; Rupnik, Urban ; Farzam Far, Mehrnaz ; Avikainen, Timo. / Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor. 2020 International Conference on Electrical Machines, ICEM. IEEE Institute of Electrical and Electronic Engineers, 2020. pp. 1814-1819

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title = "Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor",

abstract = "We study the structural topology optimization (TO) of a high-speed electrical machine rotor. The electromagnetic design of the machine is taken as a starting point for the optimization. The optimization design space is chosen to be the area where the magnetic flux does not exceed the level of 0.6 T. The structural TO problem is formulated using material density TO and globally convergent method of moving asymptotes. Our objective is to minimize the mass of the rotor core with the upper limit of the total elastic strain energy as a constraint. The TO results in a lighter, i.e. compact, yet mechanically strong and feasible rotor design. It is confirmed by electromagnetic finite element analyses that the obtained TO design meets the expected electromechanical performance.",

keywords = "design optimization, electric machines, permanent magnet machines, rotors, structural engineering, stress, strain",

author = "Aino Manninen and Janne Ker{\"a}nen and Jenni Pippuri-M{\"a}kel{\"a}inen and Damijan Miljavec and Selma {\v C}orovi{\'c} and Alen Ali{\v c} and Urban Rupnik and {Farzam Far}, Mehrnaz and Timo Avikainen",

note = "Funding Information: This project has received funding from the European Union{\textquoteright}s Horizon 2020 Research and Innovation programme under grant agreement N°769989, project DRIVEMODE. Further, on the part of Pippuri-M{\"a}kel{\"a}inen, this work was supported by Academy of Finland under No. 289338. Publisher Copyright: {\textcopyright} 2020 IEEE. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.; International Conference on Electrical Machines, ICEM 2020 ; Conference date: 23-08-2020 Through 26-08-2020",

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Manninen, A , Keränen, J , Pippuri-Mäkeläinen, J, Miljavec, D, Čorović, S, Alič, A, Rupnik, U, Farzam Far, M & Avikainen, T 2020, Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor. in 2020 International Conference on Electrical Machines, ICEM., 9270686, IEEE Institute of Electrical and Electronic Engineers, pp. 1814-1819, International Conference on Electrical Machines, ICEM 2020, Gothenburg, Sweden, 23/08/20. https://doi.org/10.1109/ICEM49940.2020.9270686

Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor. / Manninen, Aino ; Keränen, Janne ; Pippuri-Mäkeläinen, Jenni; Miljavec, Damijan; Čorović, Selma; Alič, Alen; Rupnik, Urban; Farzam Far, Mehrnaz ; Avikainen, Timo.

2020 International Conference on Electrical Machines, ICEM. IEEE Institute of Electrical and Electronic Engineers, 2020. p. 1814-1819 9270686.

Research output: Chapter in Book/Report/Conference proceeding › Conference article in proceedings › Scientific › peer-review

TY - GEN

T1 - Structural Topology Optimization of High-Speed Permanent Magnet Machine Rotor

AU - Manninen, Aino

AU - Keränen, Janne

AU - Pippuri-Mäkeläinen, Jenni

AU - Miljavec, Damijan

AU - Čorović, Selma

AU - Alič, Alen

AU - Rupnik, Urban

AU - Farzam Far, Mehrnaz

AU - Avikainen, Timo

N1 - Funding Information: This project has received funding from the European Union’s Horizon 2020 Research and Innovation programme under grant agreement N°769989, project DRIVEMODE. Further, on the part of Pippuri-Mäkeläinen, this work was supported by Academy of Finland under No. 289338. Publisher Copyright: © 2020 IEEE. Copyright: Copyright 2020 Elsevier B.V., All rights reserved.

PY - 2020/8/23

Y1 - 2020/8/23

N2 - We study the structural topology optimization (TO) of a high-speed electrical machine rotor. The electromagnetic design of the machine is taken as a starting point for the optimization. The optimization design space is chosen to be the area where the magnetic flux does not exceed the level of 0.6 T. The structural TO problem is formulated using material density TO and globally convergent method of moving asymptotes. Our objective is to minimize the mass of the rotor core with the upper limit of the total elastic strain energy as a constraint. The TO results in a lighter, i.e. compact, yet mechanically strong and feasible rotor design. It is confirmed by electromagnetic finite element analyses that the obtained TO design meets the expected electromechanical performance.

AB - We study the structural topology optimization (TO) of a high-speed electrical machine rotor. The electromagnetic design of the machine is taken as a starting point for the optimization. The optimization design space is chosen to be the area where the magnetic flux does not exceed the level of 0.6 T. The structural TO problem is formulated using material density TO and globally convergent method of moving asymptotes. Our objective is to minimize the mass of the rotor core with the upper limit of the total elastic strain energy as a constraint. The TO results in a lighter, i.e. compact, yet mechanically strong and feasible rotor design. It is confirmed by electromagnetic finite element analyses that the obtained TO design meets the expected electromechanical performance.

KW - design optimization

KW - electric machines

KW - permanent magnet machines

KW - rotors

KW - structural engineering

KW - stress

KW - strain

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DO - 10.1109/ICEM49940.2020.9270686

M3 - Conference article in proceedings

SN - 978-1-7281-9946-7

SP - 1814

EP - 1819

BT - 2020 International Conference on Electrical Machines, ICEM

PB - IEEE Institute of Electrical and Electronic Engineers

T2 - International Conference on Electrical Machines, ICEM 2020

Y2 - 23 August 2020 through 26 August 2020

ER -