Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials

Pirjo Heikkilä, Petri Jetsu, Karita Kinnunen, Marjo Määttänen, Kyösti Valta, Ali Harlin

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsProfessional

Abstract

Sustainability issues of nonwoven materials can be considered in processing as well as in raw material choice. Nonwoven materials have been prepared using wet-laying for decades, but water usage can be reduced by replacing water with aqueous foam. With foam higher fibre consistency can be used compared to water. Foam also improves dewatering in forming section leading to lowered drying needs and, thus, energy saving. Foam laid materials has extremely good formation leading to very homogeneous materials even with low grammage products. Another possibility is to make bulky products. Cellulose based materials, mainly cotton, viscose and cellulose fibres, are covering only around one fifth of the raw materials used in nonwoven field. In recent years there has been incentive to find more sustainable and environmentally friendly materials to replace cotton and synthetic materials with man-made cellulosic from dissolved pulp, such as viscose. Also traditional viscose process, utilizing H2S can be replaced by more environmentally friendly options such as lyocell using NMMO solvent, which is already commercial process, as well as carbamate and enzymatic biocelsol processes. In this work we studied use of foam technology in nonwoven materials preparation with textile grade fibres. We also demonstrated how recycled paper could be used and raw material for nonwovens utilizing dissolving, carbamate and wet-spinning process. In this presentation advantages of foam forming over wet laying and air laying are discussed and properties of foam formed materials, made using commercial cellulosic fibres as well as fibres made from cardboard, are presented.
Original languageEnglish
Title of host publicationProceedings of the 7th Aachen-Dresden International Textile Conference
Place of PublicationAachen
Publication statusPublished - 2013
MoE publication typeD3 Professional conference proceedings
Event7th Aachen-Dresden International Textile Conference, AD-ITC 2013 - Eurogress Aachen, Aachen, Germany
Duration: 28 Nov 201329 Nov 2013

Conference

Conference7th Aachen-Dresden International Textile Conference, AD-ITC 2013
CountryGermany
CityAachen
Period28/11/1329/11/13

Fingerprint

Foams
Fibers
Raw materials
Carbamates
Cellulose
Cotton
Water
Dewatering
Pulp
Sustainable development
Energy conservation
Textiles
Drying
Processing
Air

Keywords

  • nonwoven
  • foam laying
  • dussolved cellulose
  • cellulose carmabate
  • recycled cardboard

Cite this

Heikkilä, P., Jetsu, P., Kinnunen, K., Määttänen, M., Valta, K., & Harlin, A. (2013). Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials. In Proceedings of the 7th Aachen-Dresden International Textile Conference Aachen.
Heikkilä, Pirjo ; Jetsu, Petri ; Kinnunen, Karita ; Määttänen, Marjo ; Valta, Kyösti ; Harlin, Ali. / Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials. Proceedings of the 7th Aachen-Dresden International Textile Conference. Aachen, 2013.
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abstract = "Sustainability issues of nonwoven materials can be considered in processing as well as in raw material choice. Nonwoven materials have been prepared using wet-laying for decades, but water usage can be reduced by replacing water with aqueous foam. With foam higher fibre consistency can be used compared to water. Foam also improves dewatering in forming section leading to lowered drying needs and, thus, energy saving. Foam laid materials has extremely good formation leading to very homogeneous materials even with low grammage products. Another possibility is to make bulky products. Cellulose based materials, mainly cotton, viscose and cellulose fibres, are covering only around one fifth of the raw materials used in nonwoven field. In recent years there has been incentive to find more sustainable and environmentally friendly materials to replace cotton and synthetic materials with man-made cellulosic from dissolved pulp, such as viscose. Also traditional viscose process, utilizing H2S can be replaced by more environmentally friendly options such as lyocell using NMMO solvent, which is already commercial process, as well as carbamate and enzymatic biocelsol processes. In this work we studied use of foam technology in nonwoven materials preparation with textile grade fibres. We also demonstrated how recycled paper could be used and raw material for nonwovens utilizing dissolving, carbamate and wet-spinning process. In this presentation advantages of foam forming over wet laying and air laying are discussed and properties of foam formed materials, made using commercial cellulosic fibres as well as fibres made from cardboard, are presented.",
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Heikkilä, P, Jetsu, P, Kinnunen, K, Määttänen, M, Valta, K & Harlin, A 2013, Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials. in Proceedings of the 7th Aachen-Dresden International Textile Conference. Aachen, 7th Aachen-Dresden International Textile Conference, AD-ITC 2013, Aachen, Germany, 28/11/13.

Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials. / Heikkilä, Pirjo; Jetsu, Petri; Kinnunen, Karita; Määttänen, Marjo; Valta, Kyösti; Harlin, Ali.

Proceedings of the 7th Aachen-Dresden International Textile Conference. Aachen, 2013.

Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsProfessional

TY - GEN

T1 - Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials

AU - Heikkilä, Pirjo

AU - Jetsu, Petri

AU - Kinnunen, Karita

AU - Määttänen, Marjo

AU - Valta, Kyösti

AU - Harlin, Ali

N1 - Project code: 78230

PY - 2013

Y1 - 2013

N2 - Sustainability issues of nonwoven materials can be considered in processing as well as in raw material choice. Nonwoven materials have been prepared using wet-laying for decades, but water usage can be reduced by replacing water with aqueous foam. With foam higher fibre consistency can be used compared to water. Foam also improves dewatering in forming section leading to lowered drying needs and, thus, energy saving. Foam laid materials has extremely good formation leading to very homogeneous materials even with low grammage products. Another possibility is to make bulky products. Cellulose based materials, mainly cotton, viscose and cellulose fibres, are covering only around one fifth of the raw materials used in nonwoven field. In recent years there has been incentive to find more sustainable and environmentally friendly materials to replace cotton and synthetic materials with man-made cellulosic from dissolved pulp, such as viscose. Also traditional viscose process, utilizing H2S can be replaced by more environmentally friendly options such as lyocell using NMMO solvent, which is already commercial process, as well as carbamate and enzymatic biocelsol processes. In this work we studied use of foam technology in nonwoven materials preparation with textile grade fibres. We also demonstrated how recycled paper could be used and raw material for nonwovens utilizing dissolving, carbamate and wet-spinning process. In this presentation advantages of foam forming over wet laying and air laying are discussed and properties of foam formed materials, made using commercial cellulosic fibres as well as fibres made from cardboard, are presented.

AB - Sustainability issues of nonwoven materials can be considered in processing as well as in raw material choice. Nonwoven materials have been prepared using wet-laying for decades, but water usage can be reduced by replacing water with aqueous foam. With foam higher fibre consistency can be used compared to water. Foam also improves dewatering in forming section leading to lowered drying needs and, thus, energy saving. Foam laid materials has extremely good formation leading to very homogeneous materials even with low grammage products. Another possibility is to make bulky products. Cellulose based materials, mainly cotton, viscose and cellulose fibres, are covering only around one fifth of the raw materials used in nonwoven field. In recent years there has been incentive to find more sustainable and environmentally friendly materials to replace cotton and synthetic materials with man-made cellulosic from dissolved pulp, such as viscose. Also traditional viscose process, utilizing H2S can be replaced by more environmentally friendly options such as lyocell using NMMO solvent, which is already commercial process, as well as carbamate and enzymatic biocelsol processes. In this work we studied use of foam technology in nonwoven materials preparation with textile grade fibres. We also demonstrated how recycled paper could be used and raw material for nonwovens utilizing dissolving, carbamate and wet-spinning process. In this presentation advantages of foam forming over wet laying and air laying are discussed and properties of foam formed materials, made using commercial cellulosic fibres as well as fibres made from cardboard, are presented.

KW - nonwoven

KW - foam laying

KW - dussolved cellulose

KW - cellulose carmabate

KW - recycled cardboard

M3 - Conference article in proceedings

BT - Proceedings of the 7th Aachen-Dresden International Textile Conference

CY - Aachen

ER -

Heikkilä P, Jetsu P, Kinnunen K, Määttänen M, Valta K, Harlin A. Sustainable Nonwoven Materials by Foam Forming Using Cellulosic Fibres and Recycled Materials. In Proceedings of the 7th Aachen-Dresden International Textile Conference. Aachen. 2013