The feasibility of prefatigued sub size specimens to fracture mechanical studies in inert and in reactor environments

The feasibility of sub size specimens to fracture mechanical tests in inert and in reactor environment is studied in this paper. The need for using sub size specimens has arised from the need to study highly irradiated materials as well as to study localised stress corrosion cracking, i.e. stress corrosion cracking in very narrow heat affected zones for example in welded thin walled pipes. This paper focuses on the effects of high J-integral values on ductile tearing and on environmentally assisted crack growth rate. The main focus is on the stress corrosion tests. The subject is approached first by theoretical discussion. The experimental study consists of J-R tests in air and of slow J-R tests in simulated boiling water reactor (BWR) environment. In most cases the tests were continued until the J-integral level was significantly above the maximum allowable J values for ductile fracture toughness characterisation prescribed in test standards. The results indicate that the measurement capacity of the specimens depends on the specimen dimensions in J-R tests in air, as could be expected. The measurement capacity limitations are not necessarily important in stress corrosion testing as the environmentally assisted crack growth rate can be measured even without exceeding the J-integral limits given in J-R standards. The theoretical and experimental studies indicate that stress corrosion studies are not limited to linear elastic fracture mechanics approach, but elastic plastic fracture mechanics is applicable as well.