Topographical orientation effects on friction and wear in sliding DLC and steel contacts: Part 1: Experimental

Kenneth Holmberg (Corresponding Author), Anssi Laukkanen, Helena Ronkainen, Richard Waudby, Gwidon Stachowiak, Marcin Wolski, Pawel Podsiadlo, Mark Gee, John Nunn, Carsten Gachot, Lawrence Li

    Research output: Contribution to journalArticleScientificpeer-review

    12 Citations (Scopus)

    Abstract

    The effect of surface roughness and topographical orientation on friction and wear has been investigated for diamond like carbon (DLC) coated and uncoated steel surfaces with three levels of surface roughness in the range of 0.004-0.11 µm Ra value and with topographical orientations at 0°, 45° and 90° angles from grinding marks. In this first part we report the experimental observations that form the basis for future computational modelling of the tribological effects and mechanisms. The surfaces were characterised by the scanning electron microscopy (SEM) and focused ion beam (FIB) method and mechanical properties were measured. In the topographical characterisation measurements included the fractal signatures, the texture aspect ratio signatures and the texture direction signatures were measured and calculated by the variance orientation transform (VOT) method. The friction and wear were measured and observed in scratch testing, micro tribological testing and linear reciprocating testing in three directions of topographical orientation, as well as in rotational pin-on-disc testing. The topographical orientation had considerable effect on both friction and wear in DLC vs DLC contacts while the effect was minor and sometimes not even observable in steel vs steel contacts. A surface strengthening effect which is higher for smooth DLC surfaces and micro-cracking and micro-delamination on asperity tips at low loads for rougher surfaces is reported. The 45° orientation resulted in higher friction and considerably higher ball wear in linear reciprocating pin-on-plate testing of DLC surfaces compared with the 0° and 90° orientations.
    Original languageEnglish
    Pages (from-to)3-22
    JournalWear
    Volume330-331
    DOIs
    Publication statusPublished - 2015
    MoE publication typeA1 Journal article-refereed

    Fingerprint

    Diamond
    Steel
    sliding
    Diamonds
    friction
    Carbon
    diamonds
    Wear of materials
    steels
    Friction
    carbon
    Testing
    signatures
    Textures
    Surface roughness
    surface roughness
    textures
    Focused ion beams
    Delamination
    Fractals

    Keywords

    • friction
    • wear
    • topography
    • orientation
    • modelling
    • ProperTune

    Cite this

    Holmberg, Kenneth ; Laukkanen, Anssi ; Ronkainen, Helena ; Waudby, Richard ; Stachowiak, Gwidon ; Wolski, Marcin ; Podsiadlo, Pawel ; Gee, Mark ; Nunn, John ; Gachot, Carsten ; Li, Lawrence. / Topographical orientation effects on friction and wear in sliding DLC and steel contacts : Part 1: Experimental. In: Wear. 2015 ; Vol. 330-331. pp. 3-22.
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    abstract = "The effect of surface roughness and topographical orientation on friction and wear has been investigated for diamond like carbon (DLC) coated and uncoated steel surfaces with three levels of surface roughness in the range of 0.004-0.11 µm Ra value and with topographical orientations at 0°, 45° and 90° angles from grinding marks. In this first part we report the experimental observations that form the basis for future computational modelling of the tribological effects and mechanisms. The surfaces were characterised by the scanning electron microscopy (SEM) and focused ion beam (FIB) method and mechanical properties were measured. In the topographical characterisation measurements included the fractal signatures, the texture aspect ratio signatures and the texture direction signatures were measured and calculated by the variance orientation transform (VOT) method. The friction and wear were measured and observed in scratch testing, micro tribological testing and linear reciprocating testing in three directions of topographical orientation, as well as in rotational pin-on-disc testing. The topographical orientation had considerable effect on both friction and wear in DLC vs DLC contacts while the effect was minor and sometimes not even observable in steel vs steel contacts. A surface strengthening effect which is higher for smooth DLC surfaces and micro-cracking and micro-delamination on asperity tips at low loads for rougher surfaces is reported. The 45° orientation resulted in higher friction and considerably higher ball wear in linear reciprocating pin-on-plate testing of DLC surfaces compared with the 0° and 90° orientations.",
    keywords = "friction, wear, topography, orientation, modelling, ProperTune",
    author = "Kenneth Holmberg and Anssi Laukkanen and Helena Ronkainen and Richard Waudby and Gwidon Stachowiak and Marcin Wolski and Pawel Podsiadlo and Mark Gee and John Nunn and Carsten Gachot and Lawrence Li",
    year = "2015",
    doi = "10.1016/j.wear.2015.02.014",
    language = "English",
    volume = "330-331",
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    Holmberg, K, Laukkanen, A, Ronkainen, H, Waudby, R, Stachowiak, G, Wolski, M, Podsiadlo, P, Gee, M, Nunn, J, Gachot, C & Li, L 2015, 'Topographical orientation effects on friction and wear in sliding DLC and steel contacts: Part 1: Experimental', Wear, vol. 330-331, pp. 3-22. https://doi.org/10.1016/j.wear.2015.02.014

    Topographical orientation effects on friction and wear in sliding DLC and steel contacts : Part 1: Experimental. / Holmberg, Kenneth (Corresponding Author); Laukkanen, Anssi; Ronkainen, Helena; Waudby, Richard; Stachowiak, Gwidon; Wolski, Marcin; Podsiadlo, Pawel; Gee, Mark; Nunn, John; Gachot, Carsten; Li, Lawrence.

    In: Wear, Vol. 330-331, 2015, p. 3-22.

    Research output: Contribution to journalArticleScientificpeer-review

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    T1 - Topographical orientation effects on friction and wear in sliding DLC and steel contacts

    T2 - Part 1: Experimental

    AU - Holmberg, Kenneth

    AU - Laukkanen, Anssi

    AU - Ronkainen, Helena

    AU - Waudby, Richard

    AU - Stachowiak, Gwidon

    AU - Wolski, Marcin

    AU - Podsiadlo, Pawel

    AU - Gee, Mark

    AU - Nunn, John

    AU - Gachot, Carsten

    AU - Li, Lawrence

    PY - 2015

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    N2 - The effect of surface roughness and topographical orientation on friction and wear has been investigated for diamond like carbon (DLC) coated and uncoated steel surfaces with three levels of surface roughness in the range of 0.004-0.11 µm Ra value and with topographical orientations at 0°, 45° and 90° angles from grinding marks. In this first part we report the experimental observations that form the basis for future computational modelling of the tribological effects and mechanisms. The surfaces were characterised by the scanning electron microscopy (SEM) and focused ion beam (FIB) method and mechanical properties were measured. In the topographical characterisation measurements included the fractal signatures, the texture aspect ratio signatures and the texture direction signatures were measured and calculated by the variance orientation transform (VOT) method. The friction and wear were measured and observed in scratch testing, micro tribological testing and linear reciprocating testing in three directions of topographical orientation, as well as in rotational pin-on-disc testing. The topographical orientation had considerable effect on both friction and wear in DLC vs DLC contacts while the effect was minor and sometimes not even observable in steel vs steel contacts. A surface strengthening effect which is higher for smooth DLC surfaces and micro-cracking and micro-delamination on asperity tips at low loads for rougher surfaces is reported. The 45° orientation resulted in higher friction and considerably higher ball wear in linear reciprocating pin-on-plate testing of DLC surfaces compared with the 0° and 90° orientations.

    AB - The effect of surface roughness and topographical orientation on friction and wear has been investigated for diamond like carbon (DLC) coated and uncoated steel surfaces with three levels of surface roughness in the range of 0.004-0.11 µm Ra value and with topographical orientations at 0°, 45° and 90° angles from grinding marks. In this first part we report the experimental observations that form the basis for future computational modelling of the tribological effects and mechanisms. The surfaces were characterised by the scanning electron microscopy (SEM) and focused ion beam (FIB) method and mechanical properties were measured. In the topographical characterisation measurements included the fractal signatures, the texture aspect ratio signatures and the texture direction signatures were measured and calculated by the variance orientation transform (VOT) method. The friction and wear were measured and observed in scratch testing, micro tribological testing and linear reciprocating testing in three directions of topographical orientation, as well as in rotational pin-on-disc testing. The topographical orientation had considerable effect on both friction and wear in DLC vs DLC contacts while the effect was minor and sometimes not even observable in steel vs steel contacts. A surface strengthening effect which is higher for smooth DLC surfaces and micro-cracking and micro-delamination on asperity tips at low loads for rougher surfaces is reported. The 45° orientation resulted in higher friction and considerably higher ball wear in linear reciprocating pin-on-plate testing of DLC surfaces compared with the 0° and 90° orientations.

    KW - friction

    KW - wear

    KW - topography

    KW - orientation

    KW - modelling

    KW - ProperTune

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    DO - 10.1016/j.wear.2015.02.014

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