Utilisation of industrial alkaline streams for capture of CO2

Sebastian Teir

    Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

    Abstract

    Mitigating global climate change is probably the largest environmental challenge of our age. Although the problem has been known for decades, the use of fossil fuels continues to rise generating more CO2 emissions each year. Carbon capture and storage (CCS) processes have been considered one of the main technological means for curbing global climate change alongside energy efficiency and switching to use low-carbon energy sources. As large investments are required for enabling CCS, alternative, process-specific solutions are being investigated that could provide a partial reduction of CO2 emissions by utilising alkaline mineral waste materials. In this work, the potential to use alkaline streams, such as alkaline by-products, wastes and internal process streams, for capture, storage and/or utilisation of CO2 was assessed. The study was limited to Finnish industry. Only plants emitting more than 100,000 t CO2 were assessed. In addition, also metal refineries and the mining industry were included in the survey. The preliminary results from the study show that there is a significant theoretical CO2 capture capacity in the various alkaline material streams in Finnish industry. However, in all cases there are constraints to the utilisation of these streams for practical CO2 capture. For instance, the two steel mills in Raahe and Tornio produce about 800,000 t/a of steelmaking slag each, containing a significant share of calcium silicates and calcium oxides/hydroxides that could be converted into calcium carbonates. However, a large part of the slag produced is already being utilized for various purposes in civil and highway engineering, e.g. soil conditioners, road construction, and as a raw material in industrial process replacing natural minerals. Therefore, the practical utilization potential would be less than 100,000 t/a CO2 per facility. The pulp & paper industry in Finland is based on the Kraft process that process large amounts of sodium hydroxide: the ten largest pulp mills each process 100,000-230,000 t/a NaOH. Most of this is regenerated using calcium hydroxide, requiring only about 10% make-up chemicals. The NaOH use corresponds to a theoretical CO2 capture capacity of 110,000-250,000 t/a, or 7-17% of the total CO2 emissions of the plants. As both NaOH and Ca(OH)2 are needed as input for the Kraft process, utilising these streams for CO2 removal would require additional steps for regeneration or doubling the lime kiln capacity for calcination of produced CaCO3 (to regenerate hydroxide), not necessarily making CO2 capture any cheaper than conventional CO2 capture processes. The mining industry has by far the largest theoretical CO2 storage potential, with over 50 million tonnes of mineral waste being produced each year. While waste rock from mining is readily available, natural magnesium- and calcium silicate containing minerals require mechanical, thermal and/or chemical activation in order to speed up their reaction with CO2 to time scales that are of relevance for industrial processes. This work was carried out in the Carbon Capture and Storage Program (CCSP) research program coordinated by CLEEN Ltd. with funding from Finnish Funding Agency for Technology and Innovation (Tekes).
    Original languageEnglish
    Title of host publication13th International Conference On Carbon Dioxide Utilization
    Publication statusPublished - 2015
    MoE publication typeB3 Non-refereed article in conference proceedings
    Event13th International Conference on Carbon Dioxide Utilization, ICCDU XIII - Singapore, Singapore
    Duration: 5 Jul 20159 Jul 2015
    Conference number: 13

    Conference

    Conference13th International Conference on Carbon Dioxide Utilization, ICCDU XIII
    Abbreviated titleICCDU XIII
    CountrySingapore
    CitySingapore
    Period5/07/159/07/15

    Fingerprint

    Carbon capture
    Minerals
    Kraft process
    Calcium silicate
    Mineral industry
    Climate change
    Lime
    Slags
    Soil conditioners
    Highway engineering
    Metal refineries
    Road construction
    Industry
    Hydrated lime
    Iron and steel plants
    Steelmaking
    Paper and pulp mills
    Kilns
    Calcium carbonate
    Civil engineering

    Keywords

    • alkaline
    • co2
    • utilisation
    • ccu
    • ccs

    Cite this

    Teir, S. (2015). Utilisation of industrial alkaline streams for capture of CO2. In 13th International Conference On Carbon Dioxide Utilization [277]
    Teir, Sebastian. / Utilisation of industrial alkaline streams for capture of CO2. 13th International Conference On Carbon Dioxide Utilization. 2015.
    @inproceedings{caabae110f984604b51e08fb382739b3,
    title = "Utilisation of industrial alkaline streams for capture of CO2",
    abstract = "Mitigating global climate change is probably the largest environmental challenge of our age. Although the problem has been known for decades, the use of fossil fuels continues to rise generating more CO2 emissions each year. Carbon capture and storage (CCS) processes have been considered one of the main technological means for curbing global climate change alongside energy efficiency and switching to use low-carbon energy sources. As large investments are required for enabling CCS, alternative, process-specific solutions are being investigated that could provide a partial reduction of CO2 emissions by utilising alkaline mineral waste materials. In this work, the potential to use alkaline streams, such as alkaline by-products, wastes and internal process streams, for capture, storage and/or utilisation of CO2 was assessed. The study was limited to Finnish industry. Only plants emitting more than 100,000 t CO2 were assessed. In addition, also metal refineries and the mining industry were included in the survey. The preliminary results from the study show that there is a significant theoretical CO2 capture capacity in the various alkaline material streams in Finnish industry. However, in all cases there are constraints to the utilisation of these streams for practical CO2 capture. For instance, the two steel mills in Raahe and Tornio produce about 800,000 t/a of steelmaking slag each, containing a significant share of calcium silicates and calcium oxides/hydroxides that could be converted into calcium carbonates. However, a large part of the slag produced is already being utilized for various purposes in civil and highway engineering, e.g. soil conditioners, road construction, and as a raw material in industrial process replacing natural minerals. Therefore, the practical utilization potential would be less than 100,000 t/a CO2 per facility. The pulp & paper industry in Finland is based on the Kraft process that process large amounts of sodium hydroxide: the ten largest pulp mills each process 100,000-230,000 t/a NaOH. Most of this is regenerated using calcium hydroxide, requiring only about 10{\%} make-up chemicals. The NaOH use corresponds to a theoretical CO2 capture capacity of 110,000-250,000 t/a, or 7-17{\%} of the total CO2 emissions of the plants. As both NaOH and Ca(OH)2 are needed as input for the Kraft process, utilising these streams for CO2 removal would require additional steps for regeneration or doubling the lime kiln capacity for calcination of produced CaCO3 (to regenerate hydroxide), not necessarily making CO2 capture any cheaper than conventional CO2 capture processes. The mining industry has by far the largest theoretical CO2 storage potential, with over 50 million tonnes of mineral waste being produced each year. While waste rock from mining is readily available, natural magnesium- and calcium silicate containing minerals require mechanical, thermal and/or chemical activation in order to speed up their reaction with CO2 to time scales that are of relevance for industrial processes. This work was carried out in the Carbon Capture and Storage Program (CCSP) research program coordinated by CLEEN Ltd. with funding from Finnish Funding Agency for Technology and Innovation (Tekes).",
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    Teir, S 2015, Utilisation of industrial alkaline streams for capture of CO2. in 13th International Conference On Carbon Dioxide Utilization., 277, 13th International Conference on Carbon Dioxide Utilization, ICCDU XIII, Singapore, Singapore, 5/07/15.

    Utilisation of industrial alkaline streams for capture of CO2. / Teir, Sebastian.

    13th International Conference On Carbon Dioxide Utilization. 2015. 277.

    Research output: Chapter in Book/Report/Conference proceedingConference article in proceedingsScientific

    TY - GEN

    T1 - Utilisation of industrial alkaline streams for capture of CO2

    AU - Teir, Sebastian

    N1 - Project: 100373

    PY - 2015

    Y1 - 2015

    N2 - Mitigating global climate change is probably the largest environmental challenge of our age. Although the problem has been known for decades, the use of fossil fuels continues to rise generating more CO2 emissions each year. Carbon capture and storage (CCS) processes have been considered one of the main technological means for curbing global climate change alongside energy efficiency and switching to use low-carbon energy sources. As large investments are required for enabling CCS, alternative, process-specific solutions are being investigated that could provide a partial reduction of CO2 emissions by utilising alkaline mineral waste materials. In this work, the potential to use alkaline streams, such as alkaline by-products, wastes and internal process streams, for capture, storage and/or utilisation of CO2 was assessed. The study was limited to Finnish industry. Only plants emitting more than 100,000 t CO2 were assessed. In addition, also metal refineries and the mining industry were included in the survey. The preliminary results from the study show that there is a significant theoretical CO2 capture capacity in the various alkaline material streams in Finnish industry. However, in all cases there are constraints to the utilisation of these streams for practical CO2 capture. For instance, the two steel mills in Raahe and Tornio produce about 800,000 t/a of steelmaking slag each, containing a significant share of calcium silicates and calcium oxides/hydroxides that could be converted into calcium carbonates. However, a large part of the slag produced is already being utilized for various purposes in civil and highway engineering, e.g. soil conditioners, road construction, and as a raw material in industrial process replacing natural minerals. Therefore, the practical utilization potential would be less than 100,000 t/a CO2 per facility. The pulp & paper industry in Finland is based on the Kraft process that process large amounts of sodium hydroxide: the ten largest pulp mills each process 100,000-230,000 t/a NaOH. Most of this is regenerated using calcium hydroxide, requiring only about 10% make-up chemicals. The NaOH use corresponds to a theoretical CO2 capture capacity of 110,000-250,000 t/a, or 7-17% of the total CO2 emissions of the plants. As both NaOH and Ca(OH)2 are needed as input for the Kraft process, utilising these streams for CO2 removal would require additional steps for regeneration or doubling the lime kiln capacity for calcination of produced CaCO3 (to regenerate hydroxide), not necessarily making CO2 capture any cheaper than conventional CO2 capture processes. The mining industry has by far the largest theoretical CO2 storage potential, with over 50 million tonnes of mineral waste being produced each year. While waste rock from mining is readily available, natural magnesium- and calcium silicate containing minerals require mechanical, thermal and/or chemical activation in order to speed up their reaction with CO2 to time scales that are of relevance for industrial processes. This work was carried out in the Carbon Capture and Storage Program (CCSP) research program coordinated by CLEEN Ltd. with funding from Finnish Funding Agency for Technology and Innovation (Tekes).

    AB - Mitigating global climate change is probably the largest environmental challenge of our age. Although the problem has been known for decades, the use of fossil fuels continues to rise generating more CO2 emissions each year. Carbon capture and storage (CCS) processes have been considered one of the main technological means for curbing global climate change alongside energy efficiency and switching to use low-carbon energy sources. As large investments are required for enabling CCS, alternative, process-specific solutions are being investigated that could provide a partial reduction of CO2 emissions by utilising alkaline mineral waste materials. In this work, the potential to use alkaline streams, such as alkaline by-products, wastes and internal process streams, for capture, storage and/or utilisation of CO2 was assessed. The study was limited to Finnish industry. Only plants emitting more than 100,000 t CO2 were assessed. In addition, also metal refineries and the mining industry were included in the survey. The preliminary results from the study show that there is a significant theoretical CO2 capture capacity in the various alkaline material streams in Finnish industry. However, in all cases there are constraints to the utilisation of these streams for practical CO2 capture. For instance, the two steel mills in Raahe and Tornio produce about 800,000 t/a of steelmaking slag each, containing a significant share of calcium silicates and calcium oxides/hydroxides that could be converted into calcium carbonates. However, a large part of the slag produced is already being utilized for various purposes in civil and highway engineering, e.g. soil conditioners, road construction, and as a raw material in industrial process replacing natural minerals. Therefore, the practical utilization potential would be less than 100,000 t/a CO2 per facility. The pulp & paper industry in Finland is based on the Kraft process that process large amounts of sodium hydroxide: the ten largest pulp mills each process 100,000-230,000 t/a NaOH. Most of this is regenerated using calcium hydroxide, requiring only about 10% make-up chemicals. The NaOH use corresponds to a theoretical CO2 capture capacity of 110,000-250,000 t/a, or 7-17% of the total CO2 emissions of the plants. As both NaOH and Ca(OH)2 are needed as input for the Kraft process, utilising these streams for CO2 removal would require additional steps for regeneration or doubling the lime kiln capacity for calcination of produced CaCO3 (to regenerate hydroxide), not necessarily making CO2 capture any cheaper than conventional CO2 capture processes. The mining industry has by far the largest theoretical CO2 storage potential, with over 50 million tonnes of mineral waste being produced each year. While waste rock from mining is readily available, natural magnesium- and calcium silicate containing minerals require mechanical, thermal and/or chemical activation in order to speed up their reaction with CO2 to time scales that are of relevance for industrial processes. This work was carried out in the Carbon Capture and Storage Program (CCSP) research program coordinated by CLEEN Ltd. with funding from Finnish Funding Agency for Technology and Innovation (Tekes).

    KW - alkaline

    KW - co2

    KW - utilisation

    KW - ccu

    KW - ccs

    M3 - Conference article in proceedings

    BT - 13th International Conference On Carbon Dioxide Utilization

    ER -

    Teir S. Utilisation of industrial alkaline streams for capture of CO2. In 13th International Conference On Carbon Dioxide Utilization. 2015. 277